Foretravel Owners' Forum

Foretravel Motorhome Forums => Foretravel Renovations => Topic started by: andyr on September 14, 2012, 10:35:09 pm

Title: Roof A/C seal.
Post by: andyr on September 14, 2012, 10:35:09 pm
How hard is it to lift the roof air condition unit out to replace the seal? (89 GV with Coleman units) It leaks terribly and it rains here every day. If I do take it apart can a home depot dense foam weather strip work in place of the factory part?
I'm sure I"m not the first to face this.. You folks always come to the rescue!
Title: Re: Roof A/C seal.
Post by: nitehawk on September 14, 2012, 11:21:30 pm
My '89 GV front Coleman AC leaked bad also. Turned out the four bolts were way way loose!!  I tightened them (from inside the coach) and the leak stopped. Of course, it depends on whether your seal is shot or still good. I don't know how others would do it but I would think you could loosen the four corner bolts from in the coach, after removing the inside cover. Then make a platform high enough to mount  a couple of jacks (plus a piece of plywood on top of them) and raise the AC just enough to replace the foam seal. A seal made just for your AC is not that expensive and is a better bet than fabricating something yourself. Leaks cause a lot of damage!

Method described above is for one man, with a bad back, and having to do the repair outside.
Title: Re: Roof A/C seal.
Post by: John S on September 14, 2012, 11:22:28 pm
I replaced mine with a part I got from dometic.  It is a crushable gasket that you can not tighten down too much but have to have it tight enough not to leak. I do not know if coleman is different but I would think they are similar.
Title: Re: Roof A/C seal.
Post by: Steve & Nancy Snow on September 14, 2012, 11:54:26 pm
Sealed mine down using the old gasket and clear RTV, so far so good been thru several thunderstorms in Camp Verde.
Title: Re: Roof A/C seal.
Post by: John Haygarth on September 15, 2012, 12:29:43 am
did mine too on the old 93 GV we had and I just took the inside cover off then tightened down the hold down bolts and it stopped leaking. I did not care if I damaged it more as when spring came I took the unit off the roof (easy job) by just lifting it up and laying it on its side. I then cleaned the seal up and caulked it both sides, no more leaks. Try just doing the bolts first at least to stop the water.
John H
Title: Re: Roof A/C seal.
Post by: Twig on September 15, 2012, 08:40:00 am
It is easy. You don't remove the unit, you roll it up on it's side. Remove old gasket, install new and lower it right back in place.
Title: Re: Roof A/C seal.
Post by: Steve & Nancy Snow on September 15, 2012, 09:31:25 am
Here's a heads up.  When servicing you Roof Top AC unit identify brand and model number you have.  While on your travels keep a eye open for discarded similar units at local RV Shops. What you want is the fan motor that works.  Good used ones should be about $25.00, where as a new one is $200. Coleman and Dometic never built these units to be used by Full Timers.
Title: Re: Roof A/C seal.
Post by: wolfe10 on September 15, 2012, 09:52:18 am
Particularly with two people, it is very easy.  The A/C unit (non-ducted) is not that heavy, but is bulky.

Turn off 120 VAC power.  Remove the ceiling unit (inside coach).  Remove the 4 hold down bolts holding the lower unit to the upper unit.

Go up on the roof.  I take a piece of plywood to set the A/C on while I clean up the gasket area.

Install new gasket.  Tighten down until gasket is about 1/2 compressed.  DO NOT OVER-TIGHTEN.

Particularly if this is the OE gasket, don't even waste time with it-- gaskets are inexpensive-- water leaks are NOT.

Brett
Title: Re: Roof A/C seal.
Post by: andyr on September 15, 2012, 10:25:42 pm
You Guys rock!! I dug in during the 20 minutes it will be nice here this week. As you guys said it really isn't that hard of a job. Undid the four bolts and lifted the unit up and moved it out of the way. I didn't have time to get a gasket so I fabricated one out of a garage door seal and some good ol RTV. Thanks for all your suggestions!