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Foretravel Motorhome Forums => Foretravel Discussions => Topic started by: Wattalife54 on January 05, 2013, 02:04:34 pm

Title: Gas Struts for bed lift
Post by: Wattalife54 on January 05, 2013, 02:04:34 pm
After dealing with the factory strut arrangement for several years we decided to upgrade the gas springs to a stronger capacity.  We purchased and installed two struts rated at 300 lbs each.  The bed lifted quite easily but we noticed that there was a sizable amount of flex, at the lower attachment point, when the bed was in the upright position.  To correct this we inserted a 1/8" shim in the gap between the square tube and sidewall.  We then installed a 3/8" grade 8 bolt through the wood side wall and into the interior of the square tube.  We used a 1/4" backup plate on the wood side and inside the square tube. 
Additionally we replaced the piano hinge with heavy duty hinges. As a safety precaution we will continue to use a 2x4 wood support.
Title: Re: Gas Struts for bed lift
Post by: Steve & Kathy B on January 05, 2013, 02:35:05 pm
WHAT??  THAT's where the engine is?  I need to lift up my bed and take a gander!  :D :D

Thanks for the info!
Title: Re: Gas Struts for bed lift
Post by: Don & Tys on January 05, 2013, 02:40:23 pm
A karma worthy post to be sure! ^.^d Do you by chance have pictures of your hinge upgrade?
Don
After dealing with the factory strut arrangement for several years we decided to upgrade the gas springs to a stronger capacity.  We purchased and installed two struts rated at 300 lbs each.  The bed lifted quite easily but we noticed that there was a sizable amount of flex, at the lower attachment point, when the bed was in the upright position.  To correct this we inserted a 1/8" shim in the gap between the square tube and sidewall.  We then installed a 3/8" grade 8 bolt through the wood side wall and into the interior of the square tube.  We used a 1/4" backup plate on the wood side and inside the square tube. 
Additionally we replaced the piano hinge with heavy duty hinges. As a safety precaution we will continue to use a 2x4 wood support.
Title: Re: Gas Struts for bed lift
Post by: Wattalife54 on January 05, 2013, 05:45:12 pm
Here is a photo of the hinges Don.  We found the factory piano hinge was completely rusted and frozen in place???
Good luck lifting the bed Steve!! :D
Title: Re: Gas Struts for bed lift
Post by: Barry Beam on January 06, 2013, 02:38:43 pm
Do you by chance have pictures of your hinge upgrade?
Don
I had the bed hinge come off one time as I was lifting the bed and the bed shot up at me. :o 
The struts were putting to much pressure I guess. I Reinforced the piano hinge:
Bed Hinge Repair Modification (http://beamalarm.com/Documents/bed_hinge_repair_modification.html)