Foretravel Owners' Forum

Foretravel Motorhome Forums => Foretravel Tech Talk => Topic started by: prfleming on June 23, 2013, 08:54:08 pm

Title: Disk brake temperature
Post by: prfleming on June 23, 2013, 08:54:08 pm
Using my Raytek laser IR thermometer I have been checking brake temps after extended driving. Today I took these readings after pulling into our neighborhood after driving about 150 miles:
Left front disk: 220 F
Right front disk: 315 F

At last inspection both front pads had 60% left, and there is no pull either way while braking.

I'm wondering if this difference is within normal operating range for left and right disk brakes?
Title: Re: Disk brake temperature
Post by: Pierce & Gaylie Stewart on June 23, 2013, 09:06:16 pm
I would drive down the road without braking for several miles. Coast to a stop without touching the service brakes on a slightly uphill section and then apply the parking brake and shoot both disks again. One may be sticking from inactivity during the winter season. Even wear may not reflect what is happening right now. One disk running warmer than the other also may not be felt during braking. Elevated temperature on one side could compromise braking when starting down steep grades as one side could fade before the other.

Pierce
Title: Re: Disk brake temperature
Post by: Dave M (RIP) on June 23, 2013, 09:20:40 pm
WHY I just cleaned, inspected and installed the spring kits on all wheels, to make sure all is well, pads back off when not needed, also if the slack adjuster is too tight causing a slight drag will sure elevate the temps.  if my brakes were running that hot, I would be in a near panic state. :o unless you just hogged it down with the brakes from highway speed.
Title: Re: Disk brake temperature
Post by: gam on June 24, 2013, 09:28:48 am
Rule of thumb for me has been rotors on the same end running within + or - 10 degrees of each other. Front rotors tend to run hotter then rear rotors with front brakes doing about 60% of the braking.With the large mass of the rotors on a Foretravel they will hold there temp a lot longer then the smaller rotors on a car,but you have to great a difference right to left. Gam
Title: Re: Disk brake temperature
Post by: prfleming on June 24, 2013, 08:50:01 pm
The trouble with these new-fangled testers is now I am measuring everything. My new alternator runs 200 F after driving with lights on and running the fridge on the inverter. Using my clip-on DC ampmeter, this load is a constant 70 amp draw from the alternator driving down the road. The alternator (Delco 28si) is rated to 125 C (257 F) so 200 F doesn't bother me.

In reading up on disk brakes, 300 F is not unusual after a stop, and 400 F is not out of the question. Also, lightly applying brakes over a long distance can cause one side to heat significantly higher than the other, due to normal caliper operating friction between left and right. A firm braking for a few seconds, followed by no braking for a few seconds will more evenly heat the rotors. The same kinetic energy is dissipated as heat whether you "pulse" the brakes vs a long light brake pressure to stop the vehicle. I personally feel that +/- 10 degrees, although ideal, won't always be the case. I also think that my near 100 degree difference is excessive, and warrants further checks.

Pierce, I will try your test measurement as soon as I can and post the result.
Title: Re: Disk brake temperature
Post by: Rich Bowman on June 24, 2013, 09:07:38 pm
I've been checking mine at most rest stops for the last 2 months/4000 miles.  I've never seen a temp over 150F and the rotors are usually within about 20 degrees of the tires.  Today at 80-90F ambient temps, I was running about 120 tires and 130 brakes max--usually 10-15 degrees cooler.

Rich 
Title: Re: Disk brake temperature
Post by: JohnFitz on June 25, 2013, 12:12:44 pm
Don't forget that most IR thermometers assume a constant emissivity that is usually set for dull objects.  Shiny metal (i.e. brake rotor) can give you false readings.
Title: Re: Disk brake temperature
Post by: prfleming on June 27, 2013, 10:48:45 pm
Brake Update:

My son and I took the coach out tonight for a test drive and measured the front disks after driving a couple of miles with a slow stop using very little braking. The left front disk had increased from 80 F to 100 F, right front disk had increased from 80 F to 180 F. I called and discussed with the shop where I have had work done and the consensus is I likely have a frozen caliper after storage over winter. We drove the coach to the shop and they are going to service the brakes on all 4 corners.
Title: Re: Disk brake temperature
Post by: Keith and Joyce on June 28, 2013, 01:53:05 pm
Peter,

Here is a link to the service manual.

Pay particular attention to the section on lubrication.  It details removing excess grease from the assembly which can cause brake drag.  Also DO NOT allow the shop to use regular grease on the calipers.  Use Clay Based grease Air Disk Brakes Lubrication (http://beamalarm.com/Documents/air_brakes_lubrication_and_maintenance.html)
Not all shops understand these brakes.

http://beamalarm.com/foretravel-links/PDF/brakes-maintenance-manual-mm4m.pdf (http://beamalarm.com/foretravel-links/PDF/brakes-maintenance-manual-mm4m.pdf)

Keith
Title: Re: Disk brake temperature
Post by: prfleming on July 04, 2013, 09:45:05 pm
Just got the coach back from the shop. All disks and pads were good, the RF caliper was stiff and not letting go. The shop was able to service the caliper and not replace it. I also had the hub oil changed to synthetic. After 25 mile trip home the left front disk was 113 F and the right front was 114 F - much better.
Title: Re: Disk brake temperature
Post by: pocketchange on July 06, 2013, 04:47:34 pm
Pulse stopping is not positive with air brakes.

Clean & lube Disc Brake calipers every few years.  Be sure to clean and lube the guide pins.  Sad to say this but this portion of the procedure is overlooked more often than not.

Due to the design of truck disc brakes, if you have an instance of continued long braking, keep an eye on the pads, they are know to
separate from the backing (a spare set?).  Why this happens, I wish I knew but it does happen unlike drums. 

Anything out of the ordinary merits inspection, especially brakes.

Greetings, pc
Title: Re: Disk brake temperature
Post by: Caflashbob on July 06, 2013, 06:04:40 pm
Just got the coach back from the shop. All disks and pads were good, the RF caliper was stiff and not letting go. The shop was able to service the caliper and not replace it. I also had the hub oil changed to synthetic. After 25 mile trip home the left front disk was 113 F and the right front was 114 F - much better.

The meritor spring addition I think helps addressing dragging calipers. 
Title: Re: Disk brake temperature
Post by: Dave M (RIP) on July 06, 2013, 06:41:28 pm
The spring kit does help, buy it does not make it idiot proof, you still need to clean the slide pins about every  30-40 k miles, has been my experience.