Foretravel Owners' Forum

Foretravel Motorhome Forums => Foretravel Tech Talk => Topic started by: Carl Cox on March 04, 2017, 04:37:46 am

Title: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: Carl Cox on March 04, 2017, 04:37:46 am
We just had a RV handyman replace the original gaskets on both roof mount Penguin units with new neoprene gaskets.  The aft one has stopped leaking when it rains but the forward AC still has water coming in during hard rains...Maybe as much as a cup in a couple hours of hard rain here in Athens AL.  The tech did tighten up the hold down bolts....However we understand that a styrofoam drip pan can crack letting water in even with good gaskets...also, is it possible a drain hose is plugged or adrift?  Can anyone give us an idea how to fix and what to check.  Unfortunately I am away for another 4 months so my wife will be the one to fix this.  The unit did cool just fine last year and I don't remember any leaks...Hate to put a new unit in just because of a leak.  Note that this leak is with the unit off in heavy rain...Not sure if it will be a problem when running as it is too cold to really test now.  Any advice appreciated!

Carl and Kathleen...Athens Alabama.
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: Texas Guy on March 04, 2017, 05:38:25 am
Since the unit is not running and the unit has a leak while it is

raining I would say you do not have an ac problem but a problem

with the new gasket. The installer of the gasket should return and

finish the job.

Carter-
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: nitehawk on March 04, 2017, 08:19:08 am
If your AC has the four nuts and washers holding the shroud on, then is it possible that water is migrating around the nuts/washers down into the coach? I had it happen to our rear AC so all I did was cover the nuts and washers with caulk. Problem solved.
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: Jim Frerichs on March 04, 2017, 09:49:48 am
Carl,

I found that cracks in the shroud will let in lots of rain water. If your shrouds are older and brittle, then removing and handling then invites breakage. As a repair I have caulked mine on the inside.

Jim

2002 U320
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: nitehawk on March 04, 2017, 10:17:43 am
And if you do caulk on the inside of the shroud, caulk the cracks, not where the shroud sits on the AC unit or anything else. If you do caulk in those areas you will most probably have to break the shroud apart to remove it. The caulk up under the shroud will act like glue and, with the shroud being brittle from exposure to the elements, most likely crack even more.
I was fortunate this summer in that I picked up an AC in great shape for $25 + tax ($26.83) and used the newer shroud. My old shroud is stored up in the garage attic in the event of breakage.
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: craneman on March 04, 2017, 01:50:04 pm
On my old Foretravel I used the tape that is discussed in posts on the Forum. White and sticks to anything used for roof leaks until permanent repair.
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: Mike Leary (RIP) on March 04, 2017, 02:00:47 pm
Don't most of those ACs have a torque # on the bolts when the gaskets are replaced? If you have "drain pans" that daylight down below, you are lucky, we don't. I used to take a small compressor and blow the drain back up to the pan, then clean the debris.
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: Texas Guy on March 04, 2017, 07:23:18 pm
These are all great solutions but the man is away (at sea?) for four more months

and he is wanting to get the help for his wife back here in Alabama.

That is why I suggested she get the repairman back and fix the problem.

Carter-
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: Carl Cox on March 05, 2017, 12:29:26 pm
Thanks...Actually I am in Afghanistan...I know the shroud was brittle and discolored...Will have it checked for cracks and look for a replacement.  Am I correct then in assuming leaks can only come from a bad or failed seal or from a cracked plastic cover?  Or is there another possible place it can leak from in a rainstorm?  Thanks for all the advice.  One lame idea I had was to just saran wrap the whole thing till I get home or it gets hot enough to need the ac...Like they do suitcases at the airport....
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: tothetrail on March 05, 2017, 05:20:16 pm
Yes, I'd say in order to diagnose a potential seal issue, it would take two people.  So I'm with you, either cut a tarp or just use a large, trash bag and tape it with painter's tape down to the roof.  And wrapping it in saran wrap wouldn't be a bad idea, just for extra protection. But either way, I would definitely add the trash bag over that and tape it to the roof, otherwise, especially if it is the seal, water will migrate to the leaky point.

And, if possible, I'd let it dry out well before sealing it up.  You don't want to trap moisture anywhere.
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: Texas Guy on March 06, 2017, 12:41:30 am
Carl,

Thanks for your service. I know it has to be frustrating

to have things break so far away. Hope someone comes

to the rescue.

Carter-
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: John Haygarth on March 06, 2017, 10:17:34 am
Just read the replies and "painters tape comments". If this is to hold down a cover over unit to keep rain out I would suggest that it is held down with something else maybe even a few heavy blocks or? as the tape will come off with moisture after a while.
JohnH
Title: Re: Roof mount A/C unit leaking after gasket replacement on 1997 U290
Post by: Blinded04 on March 06, 2017, 10:32:19 am
Just read the replies and "painters tape comments". If this is to hold down a cover over unit to keep rain out I would suggest that it is held down with something else maybe even a few heavy blocks or? as the tape will come off with moisture after a while.
JohnH

I once tried to bag over a leak to buy some time to fix.  Put several layers of black-leaf bags + tape.  But then warm weather started evaporating moisture that was trapped inside.  Even though the exterior layers of bagging were dry, the interior stayed moist.  Won't do that again.