Foretravel Owners' Forum

Foretravel Motorhome Forums => Foretravel Renovations => Topic started by: DavidS on August 13, 2017, 10:59:25 pm

Title: 1200 w Solar
Post by: DavidS on August 13, 2017, 10:59:25 pm
When my inverter went out I decided to go with Victron Products for multiple reasons.

1) being solar
2) ease of use
3) all products 1 manufacturer

Multiple options and so on. 

I havnt complete the installation yet but let me tell you probably the most exhaustive update or DIY on my coach I have tackled. Most in part because it was extremely hot while I tried to get the install done. So far I have about 14-16hrs into this.

I bought some 300w panels off craigslist a few month back. Coach has been in for repairs so I am just getting around to the install.
I dont have much experience with electrical (dont really like it either) but I have found  at times I really enjoy using it lol.

Everything is installed on top for right now. Got in a little hurry as its been a long 2 days and I wanted to get it up before I go back to work tomorrow. I have 2 herniated disks in my back and 1 in my neck.. going in for surgery for both knees in a few months so that only intensifies my grueling install.

2 panels are in series and 2 panels are parallel .. both wired into separate chargers.

I made my own brackets to attach to the roof (following others on this board). I used victron color display above the microwave and the 700 series read out.. Ran into a connection hicup ( no power from the parallel panels).. I am sure I wired something wrong but should be easy to remedy. Ran the #4 wire down the fridge vent (vents was totally rotted so installed a new one while I was up there). 

So here are some pics of the installation so far.. Came out pretty good. I also used VHB tape to attach to the roof as I do not want to add screws if I do not need to. I am going to add a couple supports to the front ones and a piece of Z metal to the front to help with the wind drag so when I am driving I feel better about them not flying off and potential wind noise.

The Panels were ReneSola and were grade A panels.. Hope for the best

Also wanted to add that those panels are big and heavy
Title: Re: 1200 w Solar
Post by: DavidS on August 13, 2017, 11:00:42 pm
More pics
Title: Re: 1200 w Solar
Post by: DavidS on August 13, 2017, 11:01:20 pm
And last ones.. Pooped to say the least
Title: Re: 1200 w Solar
Post by: RvTrvlr on August 13, 2017, 11:14:53 pm
All victron is a dream. That awesome screen interface and the way everything plays nice together makes me so happy. congrats on this amazing upgrade!
Title: Re: 1200 w Solar
Post by: George and Steph on August 14, 2017, 08:05:38 am
Very nice indeed.  Glad to see you also went all Victron.  If you haven't done so, consider a wifi chip on the CCGX.  Nice to see what's going on any where any time. 

Lots of work up there!  Congrats.
Title: Re: 1200 w Solar
Post by: Chuck & Jeannie on August 14, 2017, 08:21:23 am
I bet your neighbors found that operation fascinating...  "What the heck is David doing up on his RV roof?"

What are you going to use for a TV antenna?

Is that your compass roof thingy under the two front panels?  Does it still work?  Just wondering if the panels would block it...

Hope you took a well-earned rest after that project!
Title: Re: 1200 w Solar
Post by: DavidS on August 14, 2017, 12:30:09 pm
I dont watch tv at all.. I went 4" tall on the ends as I needed to be above the old dish base that was there(or the old antenna). I never use the compass either.. it does work (havnt checked after the install)... I went up and down that ladder at least 100 times.

Need to dbl check how well everything is holding and add a couple more supports and we should be good.

 
Title: Re: 1200 w Solar
Post by: DavidS on August 19, 2017, 10:56:02 am
First drive after installation of panels. I have not added the wind break in front of the panels to help air go over the panels (from driving).

So far so good. They held at 75mph and some 80mph. Little noise from some wires but I will tie them down . 200 miles and didn't lose 1 panel .. good start. Going to climb on top and dbl check to see if anything came lose or moved
Title: Re: 1200 w Solar
Post by: DavidS on August 27, 2017, 11:43:15 am
Finished the install today.. added the fuses , disconnect and completed the connections to the batteries

cloudy today .. 2 panels in a series and 2 panels parallel ,1200w and room to add more later
Title: Re: 1200 w Solar
Post by: Mark D on August 27, 2017, 12:19:06 pm
I think in a lot of solar systems, the solar gets disconnected when on shore power.  If this can be used to offset shore power usage for 12 volt loads that is pretty cool.  If this is a grid tie inverter and can offset ac loads, that is amazing.  That's the kind of system I'd be after because we're often on metered shore power and that would get the system to pay for itself in a reasonable time.
Title: Re: 1200 w Solar
Post by: wolfe10 on August 27, 2017, 12:30:09 pm
I think in a lot of solar systems, the solar gets disconnected when on shore power.

While solar could be wired/switched that way, in most installations the two systems are independent (solar charging and charging from onboard 120 VAC charger or inverter/charger).

And, system set to the higher voltage will charge unless you turn off the 120 VAC powered charger or inverter/charger)
Title: Re: 1200 w Solar
Post by: jcus on August 27, 2017, 12:36:11 pm
I think in a lot of solar systems, the solar gets disconnected when on shore power.  If this can be used to offset shore power usage for 12 volt loads that is pretty cool.  If this is a grid tie inverter and can offset ac loads, that is amazing.  That's the kind of system I'd be after because we're often on metered shore power and that would get the system to pay for itself in a reasonable time.
Not sure why you think solar gets disconnected on shorepower. Most of your lights and appliances will run off your batteries and inverter. The way most people do it is run your batteries down to 60 or 70%, then use shorepower or gen to run inverter/charger to recharge batteries. If you have enough solar and batteries and do not need ac's  You might not need to plug in at all.
The more solar you have charging your batteries, the less shorepower you will use to do the same thing.
Title: Re: 1200 w Solar
Post by: AC7880 on August 27, 2017, 12:42:20 pm
Once we have our Victron inverter and solar system installed, I envision turning off the invertor charger during daylight hours when we pay for electric separately, and when on 30 amp shore power (to cut amps used).  Doing do should let all 12 volt loads be supported by solar and batteries versus converting 110 volt to 12 volt.

Edit: Perhaps setting voltage charging  limits higher on solar system than the inverter charger, it would occur automatically?

The invertor circuits however, would continue to come from shore power, correct? (unless we kill incoming shore power).

Between residential fridge, convection microwave, washer dryer, air con, AH on electric element, etc we would likely leave shore power connected at all times, and only turn off the battery charger on the inverter.
Title: Re: 1200 w Solar
Post by: wolfe10 on August 27, 2017, 12:54:58 pm
The charge source set to the lower voltage should only come on when the one set to the higher setting is unable to keep up with demand and voltage drops to the "turn on" voltage of the source with lower setting.

But, be careful setting any source high enough to over-charger and potentially damage the battery bank.
Title: Re: 1200 w Solar
Post by: jcus on August 27, 2017, 12:58:11 pm
Once we have our Victron inverter and solar system installed, I envision turning off the invertor charger during daylight hours when we pay for electric separately, and when on 30 amp shore power (to cut amps used).  Doing do should let all 12 volt loads be supported by solar and batteries versus converting 110 volt to 12 volt.

Edit: Perhaps setting voltage charging  limits higher on solar system than the inverter charger, it would occur automatically?

The invertor circuits however, would continue to come from shore power, correct? (unless we kill incoming shore power).

Between residential fridge, convection microwave, washer dryer, air con, AH on electric element, etc we would likely leave shore power connected at all times, and only turn off the battery charger on the inverter.
It would be nice to just use your shore power for non inverter circuits,  but Foretravel put an extra transfer switch that sends power around the inverter when it sees shore power. This runs everything on shore power. What some people have done is to eliminate this switch so that all inverter circuits go only thru inverter, This way you can secure power to inverter, and run off batteries for inverter loads and still run  ac's etc on shore power
Title: Re: 1200 w Solar
Post by: Caflashbob on August 27, 2017, 04:07:55 pm
Had a thought.  The battery makers seem to say to charge the various batteries at 1/5 capacity for the longest life.

No solar has that many amps like the shore and alternator which are 1/5C

Lifeline mentions an  alternate charging at a low rate.

I wonder how much difference in battery life and capacity may we talking about in slow charging the batteries,

600 watts is 50 amps in 12v.  One 8'd.

Need a battery engineer? 

Maybe the alternative is true.  1/15th capacity charging makes them last longer
Title: Re: 1200 w Solar
Post by: Roger & Susan in Home2 on August 27, 2017, 04:36:54 pm
Most of the solar charging is done at 13.4 or 13.8 somewhere in there.  So 600 watts of solar is about 45 amps into the batteries. 

It appears on my Victron system that if we have driven for a few hours and things are charged up and then we are plugged in then the charger and solar are adding just a bit. Start batteries come back up to float quickly.  If I turn off the inverter and charger then solar goes up.  My second battery bank runs inverter only circuits that are on all the time. (Refrig and electronics) this bank gets charged by a smart charger and solar.  Solar alone, no landline connection, can almost always keep up with the normal day time loads and add enough to get through the night for several days without any generator support. 

If frequently see no charger input even if it is on when the batteries are charged and just a bit from solar that is what is getting pulled from the batteries and thw inverer/charger overhead.  Very nice.
Title: Re: 1200 w Solar
Post by: jcus on August 27, 2017, 05:14:49 pm
Most of the solar charging is done at 13.4 or 13.8 somewhere in there.  So 600 watts of solar is about 45 amps into the batteries. 

It appears on my Victron system that if we have driven for a few hours and things are charged up and then we are plugged in then the charger and solar are adding just a bit. Start batteries come back up to float quickly.  If I turn off the inverter and charger then solar goes up.  My second battery bank runs inverter only circuits that are on all the time. (Refrig and electronics) this bank gets charged by a smart charger and solar.  Solar alone, no landline connection, can almost always keep up with the normal day time loads and add enough to get through the night for several days without any generator support. 

If frequently see no charger input even if it is on when the batteries are charged and just a bit from solar that is what is getting pulled from the batteries and thw inverer/charger overhead.  Very nice.
Roger, how do you split the solar charge to your two battery banks?
Title: Re: 1200 w Solar
Post by: Pierce & Gaylie Stewart on August 27, 2017, 05:38:34 pm
Lots of ways to skin a chicken. I use a single Classic 150 controller into the house batteries. If our engine battery voltage were to fall a little on the dash digital voltmeters, I would use a jumper from the house lighter plug near the HWH controls to the engine lighter plug on the dash. So far, the engine batteries don't really lose anything in a week/ten days dry camping. At home with shore power, I keep the jumper connected all the time and monitor the digital gauges every few days. The OEM charger/converter works fine after 25 years and keeps both at about 13.10 to 13.20 volts. Engine has conventional batteries, house AGM.

Pierce
Title: Re: 1200 w Solar
Post by: wolfe10 on August 27, 2017, 05:58:58 pm
Pierce,

Unless there is very little voltage difference in the battery banks, I would be concerned about using the cigarette lighters as the "combine" point.

Lots of places in back where connection points connected to the two banks are close together and linked with large-gauge wires.
Title: Re: 1200 w Solar
Post by: Pierce & Gaylie Stewart on August 27, 2017, 06:35:24 pm
Brett,

There is one tenth of a volt difference between the two. One of the big reasons I put it there is that I can't forget it when I start the coach. Good sized wire coming up to the plugs and the jumper while a bit smaller, never gets even warm. I used to jump the big cables at the bus where my solar connects but was a PITA to do all the time.

And, yes, I do have digital voltmeters within an inch of each other on the dash to make sure there is never much difference between the batteries. There never has been. House AGMs are 8 years old.

Pierce
Title: Re: 1200 w Solar
Post by: Pierce & Gaylie Stewart on August 27, 2017, 07:05:02 pm
I should have added that while we don't leave the jumper connected normally, when the inverter is on while we are on solar or on shore power, the trickle charger is also on. If we don't go anywhere for a couple of months, the trickle charger with the jumper is more than enough keep both house and engine batteries full.

Pierce
Title: Re: 1200 w Solar
Post by: DavidS on August 27, 2017, 07:19:10 pm
Pierce,

Unless there is very little voltage difference in the battery banks, I would be concerned about using the cigarette lighters as the "combine" point.

Lots of places in back where connection points connected to the two banks are close together and linked with large-gauge wires.


Isnt that the trikL charge's job? solar on the house and tie the start batteries in at the isolator (or whatever the blue thing is under the bed).. Figured that covered them.
Title: Re: 1200 w Solar
Post by: Pierce & Gaylie Stewart on August 27, 2017, 07:37:15 pm
The "trickle charger" i'm speaking of is a $24 2 amp Harbor Freight charger. I just have it plugged into the outlet next to the bus where my solar connects to the engine and house batteries. Photos make it clearer. I bought several for the cars and tractor. They work really well. They keep float/maintenance voltage a little above 13V.

Pierce
Title: Re: 1200 w Solar
Post by: Pierce & Gaylie Stewart on August 27, 2017, 07:51:44 pm
The "trickle charger" i'm speaking of is a $24 2 amp Harbor Freight charger. I just have it plugged into the outlet next to the bus where my solar connects to the engine and house batteries. Photos make it clearer. I bought several for the cars and tractor. They work really well. They keep float/maintenance voltage a little above 13V.
 
So, if we go out of town without the coach, I don't keep 110v on the coach, I just pull the small charger's plug and plug an extension cord into it and connect the jumper up front. If the coach is plugged in, the OEM controller/charger works on the house batteries, the small charger works on the engine batteries. Makes things simple. I don't like to have power to the coach if we are away for any length of time.

Pierce
Title: Re: 1200 w Solar
Post by: DavidS on August 27, 2017, 08:06:42 pm
The "trickle charger" i'm speaking of is a $24 2 amp Harbor Freight charger. I just have it plugged into the outlet next to the bus where my solar connects to the engine and house batteries. Photos make it clearer. I bought several for the cars and tractor. They work really well. They keep float/maintenance voltage a little above 13V.

Pierce


I tried those on my 4 wheelers.. burned 3 out of 4 batteries up from over charge.. I think the boards were bad in them
Title: Re: 1200 w Solar
Post by: Roger & Susan in Home2 on August 27, 2017, 08:55:18 pm
Roger, how do you split the solar charge to your two battery banks?

My first design was going to put solar power into the alt post on the Sterling ProSplitR.  This is a smart zero voltage drop isolator that distributes charge based on voltage level of each of the three battery banks, Start,  House 1 and House 2 and in that order.  When the start batteries reach a set level then it moves to the House 1 bank until they reach a set voltage and then on to the House 2 bank.  It checks the Start batteries periodically and if they are below a set point it returns focus to them.  Once all are up to a set level then they get an equal share of the charge current whether it is from the alternator or solar. 

We ran into an issue with power to the Sterling to turn it on.  This is usually an ignition source.  When only on solar it needs to come from the solar charger but that was a bit complicated because we didn't want to feed power back into the ignition circuit and the Sterling Start post is connected to the Alt post by default unless it isolates it while in use.  That needs some diodes and switching to make that happen and I ran out of time. There is a solution, I just need to figure out an elegant one

So I used a Victron ArgoFET isolator, zero voltage drop.  Solar goes into the input side.  Three outputs feed the Start, House 1 and House 2 banks.  The solar charger senses an average voltage across all banks to determine its output.  That output is divided proportionally between the three banks, the lower voltage gets more amps. 

It is pretty easy to change this.  I may remove the start battery connection and jumper the start and House 1 banks.  I am still learning how the two house banks use power.  The House 1 bank (refrigerator and electronics) is a pretty steady load over time.  The House 2 bank (all other 12 v loads and inverter output if it is on) has a much wider load range. 
Title: Re: 1200 w Solar
Post by: jcus on August 27, 2017, 11:57:47 pm
My first design was going to put solar power into the alt post on the Sterling ProSplitR.  This is a smart zero voltage drop isolator that distributes charge based on voltage level of each of the three battery banks, Start,  House 1 and House 2 and in that order.  When the start batteries reach a set level then it moves to the House 1 bank until they reach a set voltage and then on to the House 2 bank.  It checks the Start batteries periodically and if they are below a set point it returns focus to them.  Once all are up to a set level then they get an equal share of the charge current whether it is from the alternator or solar. 

We ran into an issue with power to the Sterling to turn it on.  This is usually an ignition source.  When only on solar it needs to come from the solar charger but that was a bit complicated because we didn't want to feed power back into the ignition circuit and the Sterling Start post is connected to the Alt post by default unless it isolates it while in use.  That needs some diodes and switching to make that happen and I ran out of time. There is a solution, I just need to figure out an elegant one

So I used a Victron ArgoFET isolator, zero voltage drop.  Solar goes into the input side.  Three outputs feed the Start, House 1 and House 2 banks.  The solar charger senses an average voltage across all banks to determine its output.  That output is divided proportionally between the three banks, the lower voltage gets more amps. 

It is pretty easy to change this.  I may remove the start battery connection and jumper the start and House 1 banks.  I am still learning how the two house banks use power.  The House 1 bank (refrigerator and electronics) is a pretty steady load over time.  The House 2 bank (all other 12 v loads and inverter output if it is on) has a much wider load range. 
I was thinking of using one bigger combiner to replace isolator [already have] and using 2 smaller ones on 2 other banks as a basic open/close type of relay, close on charge situation, open when no charge. Solar would only need to feed one bank and combiners would allow charge to two other banks,  I may have to rethink this and may be over simplifying the situation.