Foretravel Owners' Forum

Foretravel Motorhome Forums => Foretravel Tech Talk => Topic started by: gracerace on July 14, 2019, 10:01:11 pm

Title: Fuel Cap
Post by: gracerace on July 14, 2019, 10:01:11 pm
1997 U295 Cat 3126
Looking for new Fuel tank caps (non locking, non vented)
Did the search, couldn't find any numbers here.
Looks like Stant 10819 or 10819D

Any Help?
Thanks
Chris
Title: Re: Fuel Cap
Post by: Caflashbob on July 14, 2019, 10:55:45 pm
Must be vented
Title: Re: Fuel Cap
Post by: gracerace on July 14, 2019, 11:19:48 pm

Are you sure dude?
There is a vent in the tank.
Mine are not vented
Title: Re: Fuel Cap
Post by: Caflashbob on July 15, 2019, 12:08:03 am
If you fill the tank FULL by tipping the coach then drive up the grapevine in Lebec, ca full throttle hard the expansion of the hot fuel caused a solid stream of fuel out of the tank vent hose.  Second time it happened.

First time was down a dozen gallons from non tilted full.

I cracked the fuel cap on the second event after I stopped and the fuel pouring out stopped. 

Replaced both caps with vented.

Have not had another leak yet.

Full tanks and twisty roads can have a fuel smell if i am hard on the turns.

What's everyone else using?

Title: Re: Fuel Cap
Post by: Woody & Sitka on July 15, 2019, 12:15:04 am
Mine are non-vented. 

If you fill the tank FULL by tipping the coach then drive up the grapevine in Lebec, ca full throttle hard the expansion of the hot fuel caused a solid stream of fuel out of the tank vent hose.  Second time it happened.

First time was down a dozen gallons from non tilted full.

I cracked the fuel cap on the second event after I stopped and the fuel pouring out stopped. 

Replaced both caps with vented.

Have not had another leak yet.

Full tanks and twisty roads can have a fuel smell if i am hard on the turns.

What's everyone else using?


Title: Re: Fuel Cap
Post by: Tom Lang on July 15, 2019, 12:18:57 am
Mine are non vented.
Title: Re: Fuel Cap
Post by: rbark on July 15, 2019, 12:23:09 am
Mine are non vented also
Title: Re: Fuel Cap
Post by: Caflashbob on July 15, 2019, 01:12:15 am
You guys probably drive nice.  On twisty roads in the local mountains the vented caps will smell if the tanks slosh a lot.

Totally Full tank and a long hard full revs run the expansion of the hot fuel caused an overflow twice.

If I slant the coach to absolutely fill the tank the engines mpg plus the gen run hours and with no aquahot use exactly match.

That's my way of verifying nothing has changed or is leaking or bad.

I am rentitive about the details.

Normal fill leaves maybe 5-8 gallons missing if I leveled the coach first before filling up.

Normal roads no issues.  Full power banzai run up the grapevine after filling up at Lebec and 75 degrees ambient caused the overflow.

That no one else has experienced this is actually not surprising. 

Every used diesel rv I ever have driven  was not really broken in.  Babied.

As usual my driving these shows things most never see. 

Once with one gallon down and once with a dozen down from full I pulled canon pass and grapevine at full throttle full revs and the heated fuel expanded enough with the nose up the 6% grade to overflow the tank.

Tank was hot to the touch. 

You are over a few lanes from me and in no hurry.

I enjoy driving these harder than most.  Judging by results.

I need another set of caps.  Vented and non vented. 

Level your coaches when filling then turn off the leveling for a second with the motor running at fast idle then restart the leveling panel then raise the curb side quite a bit and shut everything off.

Now fill the coach.  When the filler cuts off pull it back until it's barely in the tank and restart the filler at a lower pressure.

Sometimes several times.  Now it's really full.

 Non vented caps and a long hard 6% grade pull floored and at max revs and a m11's heat input to the returned fuel will cause an overflow.

Like I said I was always testing the limits.  Not hurt it.  Just use it.

Mountain roads around big bear area can generate fuel smells if I am enjoying the engines torque off the corners.

No one else has experienced this?  Non vented caps and conservative driving and non full tanks would probably never show anything unusual

Took original Gunk(kerosene) to rinse the under Coach front area then a pressure sprayer to wash off the fuel and smell

Title: Re: Fuel Cap
Post by: Pamela & Mike on July 15, 2019, 05:58:55 am
Like has been posted in the past if your vent tube is passing fuel the check valve that was installed OEM to prevent this has failed or been removed and needs to be replaced.

Mike
Title: Re: Fuel Cap
Post by: gracerace on July 15, 2019, 09:19:16 am
The issue is I DO have light fuel smell in the compartments. Fuel lines are all new, no leaks. Vent hose new also.
Both caps are wet around the cap O ring even to the outside, which tells me they are leaking some. At least fumes.
There is no fuel down the side of the tanks, so they are not leaking bad. I don't tilt my coach when filling.
There is no fuel on top of the tank at fittings. I can see clearly on top of the tank.The smell is more pronounced in the tank area, but carries to the back compartments. I had the tank out when I did the fuel lines for inspection.
Would still like to confirm cap # before I order them.
Thanks
Chris
Title: Re: Fuel Cap
Post by: Travelin' Man (RIP) on July 15, 2019, 10:49:44 am
Chris,  are you near a parts store that they can match it up?  We're in NH right now and only a few feet from a NAPA store.  If you want I can take one of mine there and have them match it.

Non-vented here also.
Title: Re: Fuel Cap
Post by: Chuck & Jeannie on July 15, 2019, 10:50:57 am
Would still like to confirm cap # before I order them.
You could try calling the FOT parts desk and see what fuel cap they sell...should be able to give you a part number.
Title: Re: Fuel Cap
Post by: Pierce & Gaylie Stewart on July 15, 2019, 10:54:37 am
Our U300 has a non-vented cap. Gives a big poof when removing while fueling on the road.

Pierce
Title: Re: Fuel Cap
Post by: gracerace on July 15, 2019, 11:21:55 am
Our U300 has a non-vented cap. Gives a big poof when removing while fueling on the road.

Pierce

Thanks Pierce, was going to mention that. No pressure when removing cap, which tells me the vent is working, or they are leaking any pressure.
Title: Re: Fuel Cap
Post by: gracerace on July 15, 2019, 11:23:09 am
You could try calling the FOT parts desk and see what fuel cap they sell...should be able to give you a part number.

I was going to do that, but wanted to order them today. Every time I call there, it takes them 3 days to return my call.
Chris
Title: Re: Fuel Cap
Post by: gracerace on July 15, 2019, 11:26:25 am
Chris,  are you near a parts store that they can match it up?  We're in NH right now and only a few feet from a NAPA store.  If you want I can take one of mine there and have them match it.

Non-vented here also.

Thanks, no worries, I can do that later today.Thanks for the offer.
Found them for $10.00 delivered. pretty sure this is them:

Fuel Tank Cap-Diesel Only Pre-Release Fuel Cap Stant 10819D | eBay (https://www.ebay.com/itm/Fuel-Tank-Cap-Diesel-Only-Pre-Release-Fuel-Cap-Stant-10819D/252928277512?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2060353.m1438.l2649)

Fuel Tank Cap-Pre-Release Fuel Cap Stant 10819 | eBay (https://www.ebay.com/itm/Fuel-Tank-Cap-Pre-Release-Fuel-Cap-Stant-10819/192826707560?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2060353.m1438.l2649)


Title: Re: Fuel Cap
Post by: gracerace on July 15, 2019, 11:34:33 am
You guys probably drive nice.  On twisty roads in the local mountains the vented caps will smell if the tanks slosh a lot.

Totally Full tank and a long hard full revs run the expansion of the hot fuel caused an overflow twice.

If I slant the coach to absolutely fill the tank the engines mpg plus the gen run hours and with no aquahot use exactly match.

That's my way of verifying nothing has changed or is leaking or bad.

I am rentitive about the details.

Normal fill leaves maybe 5-8 gallons missing if I leveled the coach first before filling up.

Normal roads no issues.  Full power banzai run up the grapevine after filling up at Lebec and 75 degrees ambient caused the overflow.

That no one else has experienced this is actually not surprising. 

Every used diesel rv I ever have driven  was not really broken in.  Babied.

As usual my driving these shows things most never see. 

Once with one gallon down and once with a dozen down from full I pulled canon pass and grapevine at full throttle full revs and the heated fuel expanded enough with the nose up the 6% grade to overflow the tank.

Tank was hot to the touch. 

You are over a few lanes from me and in no hurry.

I enjoy driving these harder than most.  Judging by results.

I need another set of caps.  Vented and non vented. 

Level your coaches when filling then turn off the leveling for a second with the motor running at fast idle then restart the leveling panel then raise the curb side quite a bit and shut everything off.

Now fill the coach.  When the filler cuts off pull it back until it's barely in the tank and restart the filler at a lower pressure.

Sometimes several times.  Now it's really full.

 Non vented caps and a long hard 6% grade pull floored and at max revs and a m11's heat input to the returned fuel will cause an overflow.

Like I said I was always testing the limits.  Not hurt it.  Just use it.

Mountain roads around big bear area can generate fuel smells if I am enjoying the engines torque off the corners.

No one else has experienced this?  Non vented caps and conservative driving and non full tanks would probably never show anything unusual

Took original Gunk(kerosene) to rinse the under Coach front area then a pressure sprayer to wash off the fuel and smell

LOL Bob
Diesel fuel is cheap in the NW. $2.69-$3.00 a gal. Don't need to cram that much in. Besides, I am ready for a break at about a 100 gallons.
Less to burn up when the coach catches on fire, easier to put out for the firemen!
It's a Cat industrial engine. Not a Pro Stock Engine. I beat all my hot rods, baby my MoHo.
Not in that much hurry like you Californians.... :D
Oregon rest stop in picture. Worth driving down just to camp there.
Firebird Raceway Street Outlaws No Prep filming this weekend.
Chris
Title: Re: Fuel Cap
Post by: Travelin' Man (RIP) on July 15, 2019, 11:42:07 am
Share the cap number when you get it please Chris.
Title: Re: Fuel Cap
Post by: Caflashbob on July 15, 2019, 12:15:29 pm
I have same keyed locking gas caps on my coach. 

M11 cools its head and the ecu if memory serves me by returning hot fuel to the tank.

Good info on the valve.  May buy an alternate keyed set of non vented  caps for twisty drives with less than a full tank.

It's not the hurry just longer boring distances out west.

If I was into it I could get 10mpg or more poking along in the trucker lanes.

Most rv's cannot be driven hard.  Too much body roll.  Not enough brakes. 

Not a U320.  Lower center of gravity.  Lots of brakes.

So no one tips the coach to fill?  I used to raise OREDS front tires off the ground to get the last 15 gallons into the tank.

Only an issue on Cajon pass and grapevine and a full power run up the hills as far as overflows and a full tank. 

The VMPS is accurate enough at the mpg and fuel consumed that you can see the gen fuel used at the posted gph of .44

Subtracting the engine and gen the gallons used is the aquahot.

If everything does not add up  I have something wrong.  Just being observant.  Which is how I caught the fan controller being stuck on high speed if the motor is warmed up.

Title: Re: Fuel Cap
Post by: craneman on July 15, 2019, 12:31:41 pm
Bob, if the caps are vented, why wouldn't they leak the same as the center vent?
Title: Re: Fuel Cap
Post by: gracerace on July 15, 2019, 05:49:03 pm
BTW....Driving relaxed with no toad, full of water and fuel..11-12 MPG all day long on VMS.
No Tail wind either direction, have checked this over and over on all kinds of flat places. 1780-1820 RPM's sweet spot, 62-64 MPH.
I love it there, but plenty of loud pedal to pass slower things, or climb a hill.
No one tossing beer cans out the window at us either!
Chris
Title: Re: Fuel Cap
Post by: gracerace on July 15, 2019, 05:49:41 pm
Share the cap number when you get it please Chris.

Rodger that!
Title: Re: Fuel Cap
Post by: Caflashbob on July 15, 2019, 08:56:51 pm
  They seem to have a flex seal inside.  Closes under liquid?  Vapors can vent?
Title: Re: Fuel Cap
Post by: gracerace on July 25, 2019, 05:13:19 pm
UPDATE FOR THE RECORD:

Stant # 10819

They are NON vented like my old ones

Took them 8 days to ship, got them in 2 days after that.

Fuel Tank Cap-Pre-Release Fuel Cap Stant 10819 | eBay (https://www.ebay.com/itm/Fuel-Tank-Cap-Pre-Release-Fuel-Cap-Stant-10819/192826707560?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2060353.m1438.l2649)

I will follow up later to see if it helped with compartment minor diesel smell.

Chris
Title: Re: Fuel Cap
Post by: Caflashbob on July 25, 2019, 08:51:03 pm
Pre release is the one I used.  I did get two keyed alike as there is more than $500 worth of fuel in the tank and in extreme conditions I would hate to find someone had siphoned my tank
Title: Re: Fuel Cap
Post by: gracerace on July 25, 2019, 10:09:54 pm
Pre release is the one I used.  I did get two keyed alike as there is more than $500 worth of fuel in the tank and in extreme conditions I would hate to find someone had siphoned my tank

In my shop, or I am with it.

I have an alarm in the coach,a gun and a big baseball bat

Can't imagine anyone packing 150 gallons of fuel away.

Never full anyway, on fixed income!

Chris
Title: Re: Fuel Cap
Post by: Caflashbob on July 25, 2019, 10:16:01 pm
The problem in not completely filling the tank is the water in the tanks air.  Condensation.  Algae grows. Emergency use needs.

No baseline to calculate fuel and gen use to gauge mpg and leaks.

Everything needs to match.  Plus I like the details....
Title: Re: Fuel Cap
Post by: gracerace on July 26, 2019, 10:00:56 am
The problem in not completely filling the tank is the water in the tanks air.  Condensation.  Algae grows. Emergency use needs.

No baseline to calculate fuel and gen use to gauge mpg and leaks.

Everything needs to match.  Plus I like the details....


I only watch the VMS for fuel mileage. Mileage not really important to me really.

Yup, you'll need it when the big one comes to shaky town.

I was surprised when I pulled the tank to do the fuel lines. No algae.

Cheers
CW




Title: Re: Fuel Cap
Post by: gracerace on July 29, 2019, 10:47:34 am
Update, to the updated update!

After a 200 mile trip,new fuel caps took care of 75% of the smell.

I think it's the cheapest fix we have done to the coach thus far!

Chris.
Title: Re: Fuel Cap
Post by: Caflashbob on July 29, 2019, 01:48:11 pm
Twisty roads driving hard and mostly a full fuel tank would smell.

A totally full tank topped off by leaning and then a Banzai charge up a long grade floored with a sealed cap had fuel pour out the tank overflow.

Had that happen twice.  Cajon and grapevine, ca.  Cajon was 15 gallons down from full. 

Both with sealed caps.

The m11 returns hot fuel back to the tank as it cools the head and ECU.

Big hot piece of iron back there. Worked fine.  Just returned HOT fuel  enough to expand and pressurize the tank and with a non vented cap overflow it
Title: Re: Fuel Cap
Post by: gracerace on July 29, 2019, 05:56:02 pm
Twisty roads driving hard and mostly a full fuel tank would smell.

A totally full tank topped off by leaning and then a Banzai charge up a long grade floored with a sealed cap had fuel pour out the tank overflow.

Had that happen twice.  Cajon and grapevine, ca.  Cajon was 15 gallons down from full. 

Both with sealed caps.

The m11 returns hot fuel back to the tank as it cools the head and ECU.

Big hot piece of iron back there. Worked fine.  Just returned HOT fuel  enough to expand and pressurize the tank and with a non vented cap overflow it

We just have a wippy industrial 300 HP Cat engine. It's not a drag car. "Drive low, drive slow"

Never fill the tank to the top.

When I lived in Nor Cal, and my parents lived in La Jolla, use to drop down to Rosarito Beach Mex. and fill up the gas in my 440 Explorer MoHo.

You know .25 cents a gallon.

Man that thing would ping going up the Grapevine.
Title: Re: Fuel Cap
Post by: bbeane on July 29, 2019, 07:13:13 pm
Man, fuel caps sure got a lot of mileage. I wonder how many folks lean their coach to fill it, effectively removing any expansion space. I fill mine at ride height never had an issue with fuel leaking and fuel caps in 80 thousand miles. Not too much worried about a few extra gallons vs fuel stink from overfill.
Title: Re: Fuel Cap
Post by: Pierce & Gaylie Stewart on July 29, 2019, 07:34:01 pm
A totally full tank topped off by leaning and then a Banzai charge up a long grade floored with a sealed cap had fuel pour out the tank overflow.
Had that happen twice.  Cajon and grapevine, ca. 
Bob,

I expect your idea of a "Banzai" charge up a grade and mine are a little different. If you mean pedal to the metal up a really long grade like the Grapevine in summer, unless you watch EGTs carefully, the high EGTs are going to have a cumulative effect on the engine. I think this is one of the big reasons some Cummins have valve failures. Like the video shows, keep the EGTs down and the engine will live a very long time. I put a turbo 7.3 in an old RV and I met a guy who had 690,000 on his 6.9 Ford pulling one of those really long horse trailers when he traded it in.

This is a good view this time of year with many coaches driving in hot weather. Keep the temp to 210F and the EGTs down and you are not likely to have a problem months or years down the road. Nice to know the P.O. driving habits when purchasing a used coach.

Check the face of the exhaust valve in the video. Now, if there was a bad run of valves by the manufacturer, this could be the reason they break. The valve head is spun welded on with a different material used for the stem compared to the more heat resistant material for the valve head.

Pierce

https://www.youtube.com/watch?v=d_o85BQ-OOY

Title: Re: Fuel Cap
Post by: Caflashbob on July 29, 2019, 09:41:41 pm
No smog legal Cummins can get the exhaust gases too hot.  Call gale banks. Gale is an old buddy of mine.  Takes way more fuel to heat a m11 up.  No gauge for a reason. Not needed.

I rev them not torque them as a m11 is slightly faster up grades revved versus short shifted

I took in trade a few hundred used diesel coaches long ago.  I appraised them.  My neck on the line.

Not once did anyone have any motor issues regardless of how they were driven other than 8.2 Detroit fuel pinchers.

Later Cummins had a EGR issue and valves.

Not anything I am familiar with.  The 600hp guys have have recurring issues.

The truck guys have built tens of thousands of "gliders" new trucks with no motors.

They love to find used m11 rv engines as no EGR and no def makes them near Bulletproof 

I taught every ORED customer to raise their coach on the jacks to allow the tank to be totally full. 

Never  an issue.  Never. 

Remember my comment here that EVERY used coach I ever took in had not  been broken in.  All were babied.

Imagine a truck guy with a stick shift truck who hates his job and his boss and hates driving the truck driving your rv motor.

Twice the weight.  Revved hard.  Put away wet.

Versus an auto trans underloaded rv?
Title: Re: Fuel Cap
Post by: jcus on July 29, 2019, 09:58:59 pm
Bob,

I expect your idea of a "Banzai" charge up a grade and mine are a little different. If you mean pedal to the metal up a really long grade like the Grapevine in summer, unless you watch EGTs carefully, the high EGTs are going to have a cumulative effect on the engine. I think this is one of the big reasons some Cummins have valve failures. Like the video shows, keep the EGTs down and the engine will live a very long time. I put a turbo 7.3 in an old RV and I met a guy who had 690,000 on his 6.9 Ford pulling one of those really long horse trailers when he traded it in.

This is a good view this time of year with many coaches driving in hot weather. Keep the temp to 210F and the EGTs down and you are not likely to have a problem months or years down the road. Nice to know the P.O. driving habits when purchasing a used coach.

Check the face of the exhaust valve in the video. Now, if there was a bad run of valves by the manufacturer, this could be the reason they break. The valve head is spun welded on with a different material used for the stem compared to the more heat resistant material for the valve head.

Pierce

https://www.youtube.com/watch?v=d_o85BQ-OOY


Agree, have had pyro's on 4 coaches and 2 bus conversions. While in most cases, revs will fall enough so that transmission will downshift and raise rpms and lower egt's, have found more that once, when engine will maintain rpm's at WOT and not downshift. At lower rpms, exhaust temps will just keep rising. Several times have let it sit at 1350 f or 30 seconds or so before letting off, or downshifting. Probably not a big problem for rv's that seldom top 200000 miles, but for the million mile guy, a big consideration. Most Newells and lot of the big older trucks came with pyrometers as stock equipment.
On most ships I have worked on with 2 and 4 stroke engines, each cylinder had its own pyrometer.
A pyro will react immediately to an overload situation, where your water temps will take a while.
Title: Re: Fuel Cap
Post by: RvTrvlr on July 30, 2019, 09:30:30 am
All this discussion over fuel caps... mine broke and I went to a repair shop next to the fuel station. Guy had a vw jetta gas cap and we tried it. Fit, and has worked perfectly for years.
Title: Re: Fuel Cap
Post by: gracerace on July 30, 2019, 10:14:54 am
All this discussion over fuel caps... mine broke and I went to a repair shop next to the fuel station. Guy had a vw jetta gas cap and we tried it. Fit, and has worked perfectly for years.

Yes, this number fits many other cars, trucks and vans.

It doesn't say "Diesel only" on it. You can get the same cap in green
Title: Re: Fuel Cap
Post by: Pierce & Gaylie Stewart on July 30, 2019, 02:08:06 pm
Agree, have had pyro's on 4 coaches and 2 bus conversions. While in most cases, revs will fall enough so that transmission will downshift and raise rpms and lower egt's, have found more that once, when engine will maintain rpm's at WOT and not downshift. At lower rpms, exhaust temps will just keep rising. Several times have let it sit at 1350 f or 30 seconds or so before letting off, or downshifting. Probably not a big problem for rv's that seldom top 200000 miles, but for the million mile guy, a big consideration. Most Newells and lot of the big older trucks came with pyrometers as stock equipment.
On most ships I have worked on with 2 and 4 stroke engines, each cylinder had its own pyrometer.
A pyro will react immediately to an overload situation, where your water temps will take a while.
Jim,

And what may be true at lower altitudes can be very different at high altitudes along with high summer temperatures where mechanical diesels will over fuel, the air is much thinner so the radiator is less effective, the fan is less effective. Really easy to run much higher EGTs at altitude.

Pierce
Title: Re: Fuel Cap
Post by: Keith and Joyce on July 31, 2019, 01:43:17 pm
I replaced both my caps by going into a NAPA store with one and said match this please with a locking cap.  They ordered me a pair keyed alike.  Vented.  I never top off the tank all the way.  When the nozzle cuts off it's done.  Never had an overflow.

Keith
Title: Re: Fuel Cap
Post by: Pierce & Gaylie Stewart on July 31, 2019, 06:24:34 pm
I drop the driver's side and fill all the way but have an unvented cap. Never smell diesel. Every inch in our tank is exactly 6 gallons of diesel so after about 50 miles, the tank is down an inch from the top. Diesel expands much less than gasoline so not a factor. Quote: "A typical value of the coefficient of thermal expansion for diesel fuel is 0.00083 per degree Celsius (0.00046 per degree Fahrenheit). Using this value, 1.000 gallon of diesel fuel at - 7 °C (2 0°F) will expand to 1.037 gallons at 3 8°C (100°F)"

Pierce
Title: Re: Fuel Cap
Post by: craneman on July 31, 2019, 06:34:41 pm
I raise which ever side is next to the pump unless I am filling up in California. Ore. Nev. and AZ. are usually a dollar cheaper. I was able to go from Gardnerville Nev. on our first trip this year home and back to Gardnerville for our current trip.