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Foretravel Motorhome Forums => Foretravel Tech Talk => Topic started by: dbennett9 on March 26, 2020, 09:14:40 pm

Title: Roof Air Trips Breaker
Post by: dbennett9 on March 26, 2020, 09:14:40 pm
Our front roof AC unit has started to trip the circuit breaker that is mounted under the bed. It was fine last fall, but as soon as we turned it on this spring it began tripping the breaker. It will run for about 5-10 minutes before it trips. I checked the current draw on my Hughes Power Watchdog, and it shows 35 Amps on the leg with the front AC. With the rear AC running, the other leg only shows 15 Amps. I have cleaned the coils and visually checked the unit—no sign of leaking or bulging capacitor. Does anyone have any suggestions besides a trip to Nacogdoches?

David and Kathy Bennett
2004 U270 "Harvey"
Title: Re: Roof Air Trips Breaker
Post by: Chuck & Jeannie on March 26, 2020, 09:32:49 pm
I'm not a electrical expert in any sense of the word, but obviously something in the front unit is drawing too much current.

To troubleshoot this type of problem, a clamp-on ammeter is very handy.  The EXTECH brand is often mentioned favorably on this Forum:

EX655: 600A True RMS AC/DC Clamp Meter + NCV | Extech Instruments (http://www.extech.com/products/EX655)

It would be informative to measure the current going to the motors on both units while they are running.  If the front motor is getting "tired" it may show up as a high current draw.

If you can pinpoint the component that is causing the AC breaker to trip, then you can have a more informed discussion with any potential repair location about your options.

How far are you presently located from NAC?  Roof A/C units can be serviced by most any qualified repair facility.  We had both of our roof units replaced last year by the excellent crew at Nacogdoches Motorhome Service.  We were very pleased with their work.

New Air Conditioners (https://www.foreforums.com/index.php?topic=36799.msg351084#msg351084)
Title: Re: Roof Air Trips Breaker
Post by: Roger & Susan in Home2 on March 27, 2020, 10:32:24 am
It is possible that the breaker is getting "tired" and these are nuisance trips.  Find a replacement breaker and replace the one that is tripping.  Get a couple to have in your spare parts collection.
Title: Re: Roof Air Trips Breaker
Post by: wolfe10 on March 27, 2020, 10:55:55 am
It is possible that the breaker is getting "tired" and these are nuisance trips.  Find a replacement breaker and replace the one that is tripping.  Get a couple to have in your spare parts collection.

Could be, but not the root cause.  OP said front A/C drawing 35 amps, rear 15.  Depending on age of front A/C, not sure I would waste too much time fooling with it after determining that the fan motor was not the issue (the only economically reasonable replacement part).  Easy to determine-- turn on fan only and see how many amps it pulls.

Said another way, if the compressor is drawing many times its designed load, replace the A/C.
Title: Re: Roof Air Trips Breaker
Post by: turbojack on March 27, 2020, 11:25:11 am
As Brett says. Check to see if both fan is running and you hear compressor running. If fan is not working it will be in lock rotor and cause the high amps. Could be something made a nest in there over the winter and not letting the fan turn.  Other problem could be a short in the winding on the compressor. If that is the case then time for new unit. With unit pulling 35 amps the breaker should trip since they should trip around 20 amps.
Title: Re: Roof Air Trips Breaker
Post by: gracerace on March 27, 2020, 11:46:08 am
FYI....I was having this issue going down the road with the front one tripping the breaker, but front air worked fine when parked.
As Rodger said, may be breaker. I changed mine out, no more issue's. Found one at Ace hardware.
If it's not that, probably the compressor is going bad. Not repairable. Like Brett said, change the whole unit out.
But realize there are older and newer gen boards in the units. So you may be changing out more then just the unit. At the minimum, dip switches in new unit will need to be set in the correct order.
Chris
Title: Re: Roof Air Trips Breaker
Post by: dbennett9 on March 27, 2020, 09:05:10 pm
Thanks for all the replies. After Chuck mentioned testing with an ammeter, I remembered I have one from many years ago when I was in an entirely different line of work ( I teach school now; I owned car washes then). I found it in my garage, and the compressor tested at 25 Amps. I think it's time to research new AC units. Does anyone have any recommendations?

Thanks again for all your help,

David and Kathy Bennett
2004 U270 "Harvey"
Title: Re: Roof Air Trips Breaker
Post by: John Morales on March 28, 2020, 07:19:45 am
David,
With this COVID-19 issue we are all facing and no where to go, we have have been keeping ourselves busy working on the motorhome.  One item on the list is to replace both AC units.  After long research on different units and looking at what individuals have installed.  We chose to keep it simple and stick with Dometic.  We ordered 2 Penguin II High Capacity (15K BTU) units with heat pumps, 2 ducted returns and a new thermostat through PPL.  After talking with Dometic technical support, everything will connect using all of the existing wiring, including the bedroom sensor.  The only issue is we ordered them 2 weeks ago and we still have not received anything.  After talking with PPL we learned that Dometic is in Indiana and they have been on shut down due to their state restrictions with the virus.  They said they are hoping to get in April 4 and handle any orders.  We are hoping this doesn't change and we can get our order.  Meanwhile were are working on the roof removing satellite dish, old AC units and repairing any holes from old equipment, cleaning and sealing the roof.

John M.
Title: Re: Roof Air Trips Breaker
Post by: dbennett9 on March 28, 2020, 07:45:46 pm
Hi John,

What was the deciding factor in going with the Dometic Penguin II? I am still trying to decide what to go with.

Dave Bennett
Title: Re: Roof Air Trips Breaker
Post by: MisterEd on March 29, 2020, 11:04:41 am
One other thing to check, before writing off the unit, is the motor capacitor. It's located in the small curbside compartment of the unit. A bad cap will cause high current draw/breaker tripping.
Title: Re: Roof Air Trips Breaker
Post by: wolfe10 on March 29, 2020, 11:10:34 am
BUT, a bad capacitor will show high (even very high) amp draw on START UP.  High amp draw after 10+ minutes should not be related to a capacitor.
Title: Re: Roof Air Trips Breaker
Post by: MisterEd on March 29, 2020, 11:49:06 am
BUT, a bad capacitor will show high (even very high) amp draw on START UP.  High amp draw after 10+ minutes should not be related to a capacitor.
Brett, I agree, ...if the start cap has failed. These units have a start and run cap for the compressor. The run capacitor is a 3 terminal unit: common, fan, compressor, (dual unit) that is for running of both motors. The compressor start cap is a 2 terminal unit. If the compressor side of the 3 terminal cap has failed, that could cause the high compressor current after startup. I'm not one for blindly swapping parts but an easy way to verify the capacitor would be to remove the 3 terminal cap from the working unit and put it in the failed unit. If it works, just buy a new cap.

Dave, If you decide to give this a try, don't forget to shut off the breakers for both units before playing with the wires.  :o

Greg
Title: Re: Roof Air Trips Breaker
Post by: DavidS on March 29, 2020, 12:15:06 pm
If the capacitor didnt fail regardless of turning off the breakers... IT WILL STILL HAVE POWER IN THE CAPACITOR.. it will need discharged or you will get a massive jolt