Foretravel Motorhome Forums => Foretravel Tech Talk => Topic started by: RandallBrink on December 30, 2021, 05:48:42 pm
Title: Cold Weather Operations
Post by: RandallBrink on December 30, 2021, 05:48:42 pm
I am unaccustomed to having my coach outside in winter conditions, but am forced to spend a few more days and nights outside in zero-minus temps. As a matter of proper procedure, is it better to run the Gen every couple days to charge batteries, or to just leave them alone until the weather breaks? Mine are holding steady at approx. 11.8-12.0 volts after a one-hour charge two days ago. Any advice appreciated.
Title: Re: Cold Weather Operations
Post by: WS6_Keith on December 30, 2021, 05:54:17 pm
Your battery manufacturer may differ, but I have Lifeline 8D batteries in my coach and Lifeline says 11.8V is the minimum recommended voltage. At that point, the batteries are 30% depleted and should be charged. My generator auto start is set to fire the gen for charging at 11.85V. I'd let it charge up and get them in the mid 12's, then let it hold there instead of at this lower voltage if it were my rig.
Title: Re: Cold Weather Operations
Post by: Eric Rudolph on December 30, 2021, 05:59:09 pm
I would suggest you either run the Generator to keep the batteries up, or plug in to power if available. You don't want the batteries too low. Is coach winterized? if not, how are you keeping it warm?
Title: Re: Cold Weather Operations
Post by: Eric Rudolph on December 30, 2021, 05:59:40 pm
I would suggest you either run the Generator to keep the batteries up, or plug in to power if available. You don't want the batteries too low. Is coach winterized? if not, how are you keeping it warm?
Title: Re: Cold Weather Operations
Post by: RandallBrink on December 30, 2021, 06:34:13 pm
Your battery manufacturer may differ, but I have Lifeline 8D batteries in my coach and Lifeline says 11.8V is the minimum recommended voltage. At that point, the batteries are 30% depleted and should be charged. My generator auto start is set to fire the gen for charging at 11.85V. I'd let it charge up and get them in the mid 12's, then let it hold there instead of at this lower voltage if it were my rig.
Thank you—this sounds like very good advice.
Title: Re: Cold Weather Operations
Post by: RandallBrink on December 30, 2021, 06:35:35 pm
I would suggest you either run the Generator to keep the batteries up, or plug in to power if available. You don't want the batteries too low. Is coach winterized? if not, how are you keeping it warm?
Unfortunately, it is not being kept warm, except when I am onboard running the generator. Coach is fully winterized. There is no electrical power available where I am currently parked.
Title: Re: Cold Weather Operations
Post by: Roger & Susan in Home2 on December 30, 2021, 07:05:48 pm
Your battery manufacturer may differ, but I have Lifeline 8D batteries in my coach and Lifeline says 11.8V is the minimum recommended voltage. At that point, the batteries are 30% depleted and should be charged. My generator auto start is set to fire the gen for charging at 11.85V. I'd let it charge up and get them in the mid 12's, then let it hold there instead of at this lower voltage if it were my rig.
For lifelines or other AGM batteries, I am pretty sure at 11.8 volts your batteries are 70% depleted. 50% (12.2 volts) is generally the minimum you should get to before a 100% recharge. Discharging to 50% and recharging to 100% will get you the nominal minimum battery life. Discharging to 70% is much worse. Discharging to 75% remaining and recharging to 100% every time will more than double your battery life (measured in cycles (discharge and recharge). Recharging to less than 100% will reduce capacity over time. If you recharge to 90% every time pretty soon that is as much as you will be able to charge it to. And that last 10-15% can take as much time or more than 50% to 85%. Treat your batteries with great care.
A fully charged 12v AGM battery should have a resting voltage of 12.7-12.8 volts. This is with no charger hooked up and some load applied for a few minutes. Chargers are going to be about 13.8v.
Lithium batteries are different.
Title: Re: Cold Weather Operations
Post by: RandallBrink on December 30, 2021, 07:12:36 pm
For lifelines or other AGM batteries, I am pretty sure at 11.8 volts your batteries are 70% depleted. 50% (12.2 volts) is generally the minimum you should get to before a 100% recharge. Discharging to 50% and recharging to 100% will get you the nominal minimum battery life. Discharging to 70% is much worse. Discharging to 75% remaining and recharging to 100% every time will more than double your battery life (measured in cycles (discharge and recharge). Recharging to less than 100% will reduce capacity over time. If you recharge to 90% every time pretty soon that is as much as you will be able to charge it to. And that last 10-15% can take as much time or more than 50% to 85%. Treat your batteries with great care.
A fully charged 12v AGM battery should have a resting voltage of 12.7-12.8 volts. This is with no charger hooked up and some load applied for a few minutes. Chargers are going to be about 13.8v.
Lithium batteries are different.
Thank you. I will continue to charge, possibly switching to daily until I can move inside on Monday. My batteries always charge to 14.0 v during a one-hour charge. The batteries are one year-old Trojan T-105 6v batteries, in case that makes any difference in characteristics or charging strategies.
Title: Re: Cold Weather Operations
Post by: Rich Bowman on December 30, 2021, 07:36:29 pm
Your batteries aren't really charged to 14V. The charger is applying 14V but the batteries are much lower. If you start at 11.9V, it will take many hours to charge the batteries to 12.8V. If you can get them to 12.6 after they have been disconnected from the charger for 30 minutes, you will be in good shape. That should take several hours at least, probably more.
Rich
Title: Re: Cold Weather Operations
Post by: RandallBrink on December 30, 2021, 07:43:15 pm
Your batteries aren't really charged to 14V. The charger is applying 14V but the batteries are much lower. If you start at 11.9V, it will take many hours to charge the batteries to 12.8V. If you can get them to 12.6 after they have been disconnected from the charger for 30 minutes, you will be in good shape. That should take several hours at least, probably more.
Rich
Very good to know Rich. I'll plan on a longer generator run tomorrow, which is likely to be the coldest day. Many thanks!!
Title: Re: Cold Weather Operations
Post by: oldguy on December 30, 2021, 07:54:00 pm
If your batteries get to low they will freeze and that's the end of them. They will stay up better if the ground is disconnected.
Title: Re: Cold Weather Operations
Post by: Roger & Susan in Home2 on December 30, 2021, 07:59:45 pm
Your six-volt batteries are probably wired with each pair in series to get to 12 volts. Pairs of six volt batteries wired in series can be wired in parallel just like 12 volt batteries.
Title: Re: Cold Weather Operations
Post by: WS6_Keith on December 30, 2021, 08:08:16 pm
For lifelines or other AGM batteries, I am pretty sure at 11.8 volts your batteries are 70% depleted.
I'm no expert for sure, but 11.8V is the voltage Lifeline telephone technical support recommended as the set point for the auto-gen starting point to maximize battery life.
Title: Re: Cold Weather Operations
Post by: craneman on December 30, 2021, 08:15:12 pm
I'm no expert for sure, but 11.8V is the voltage Lifeline telephone technical support recommended as the set point for the auto-gen starting point to maximize battery life.
That might be for under a load such as microwave or toaster. Resting voltage is what Roger is telling you.
Title: Re: Cold Weather Operations
Post by: AC7880 on December 30, 2021, 08:47:12 pm
Chart resting voltage
Title: Re: Cold Weather Operations
Post by: Old Toolmaker on December 30, 2021, 09:47:06 pm
Thank you. I will continue to charge, possibly switching to daily until I can move inside on Monday. My batteries always charge to 14.0 v during a one-hour charge. The batteries are one year-old Trojan T-105 6v batteries, in case that makes any difference in characteristics or charging strategies.
That you are using Trojan T-105 batteries does make a difference in your charging strategy. I can't lay my hands on the information but if my memory serves me the T-105 is a true deep cycle battery with solid lead plates. As such it isn't as easily damaged by deep discharge as batteries more suited to starting, lighting, and ignition service.
That being said, plan on a 4-hour generator run* "today" and check the voltage tomorrow. Resting battery voltage really should be measured after 3 hours of rest, preferably 24 hours.
*Once the charging voltage reaches 14.4V. You can adjust the charging time once you gain some experience with your battery bank and smart charger combination.
That you are using Trojan T-105 batteries does make a difference in your charging strategy. I can't lay my hands on the information but if my memory serves me the T-105 is a true deep cycle battery with solid lead plates. As such it isn't as easily damaged by deep discharge as batteries more suited to starting, lighting, and ignition service.
That being said, plan on a 4-hour generator run* "today" and check the voltage tomorrow. Resting battery voltage really should be measured after 3 hours of rest, preferably 24 hours.
*Once the charging voltage reaches 14.4V. You can adjust the charging time once you gain some experience with your battery bank and smart charger combination.
Title: Re: Cold Weather Operations
Post by: RandallBrink on December 31, 2021, 05:14:23 pm
Art, your advice seemed to work well. Starting out early this morning (9 degrees F) I fired up the generator. Batteries were at 12v. After three hours they were at 14.5-14.6. I ended the charging at a little under 4 hours to avoid getting stuck inside the storage facility due to its after-hours security. I'll run gen and charge again tomorrow, and then will be able to put Coach inside on Monday.
Thanks again for your help!
Title: Re: Cold Weather Operations
Post by: Old Toolmaker on January 01, 2022, 08:03:52 am
You're Welcome. Those are nice batteries you got there. Congratulations.
FWIW, the charging voltage rises as the batteries require fewer electrons. Or to put it another way, your smart charger "rolls off" the voltage to limit current flow to what the smart charger can deliver. It's a plus because charging current should be limited to 1/10th the battery bank's amp-hour capacity to prevent overheating.
The on-line "Battery University" is published by a company that makes commercial battery chargers, and the information provided for your reading pleasure is pretty much middle of the road. And tilted toward their constant current charging solutions.
Home Page: Battery University Homepage (https://batteryuniversity.com/)
Battery Charging: BU-401: How do Battery Chargers Work? - Battery University (https://batteryuniversity.com/article/bu-401-how-do-battery-chargers-work)
Title: Re: Cold Weather Operations
Post by: RandallBrink on January 01, 2022, 03:29:33 pm
You're Welcome. Those are nice batteries you got there. Congratulations.
FWIW, the charging voltage rises as the batteries require fewer electrons. Or to put it another way, your smart charger "rolls off" the voltage to limit current flow to what the smart charger can deliver. It's a plus because charging current should be limited to 1/10th the battery bank's amp-hour capacity to prevent overheating.
The on-line "Battery University" is published by a company that makes commercial battery chargers, and the information provided for your reading pleasure is pretty much middle of the road. And tilted toward their constant current charging solutions.
Home Page: Battery University Homepage (https://batteryuniversity.com/)
Battery Charging: BU-401: How do Battery Chargers Work? - Battery University (https://batteryuniversity.com/article/bu-401-how-do-battery-chargers-work)
Thank you very much sir.
Today, 24 hours after charging to 14.5v yesterday, my batteries are back down to 11.9v It is still bitter cold here, but only one day to go before warmer weather and moving inside, with 30a shore power.
Title: Re: Cold Weather Operations
Post by: WS6_Keith on January 01, 2022, 08:13:10 pm
14.5 should be the voltage given to the batteries from your charger in the bulk phase. Once it goes to absorb, it will be in the 13's and then in the mid/hi 12's once it's floating. Mine floats around 12.7V.
Does your inverter have a display panel that shows how much load there is on it? Seems like something is pulling some decent power from it if they are going down that quick.
Title: Re: Cold Weather Operations
Post by: Old Toolmaker on January 01, 2022, 08:31:29 pm
Today, 24 hours after charging to 14.5v yesterday, my batteries are back down to 11.9v It is still bitter cold here, but only one day to go before warmer weather and moving inside, with 30a shore power.
It's down to 71 outside on the way to a predicted 68, and we're using the air conditioner to dry the air. The daytime high was 83. Should see high 30s Monday morning.
What are you powering with the batteries?
Title: Re: Cold Weather Operations
Post by: RandallBrink on January 01, 2022, 09:08:48 pm
It's down to 71 outside on the way to a predicted 68, and we're using the air conditioner to dry the air. The daytime high was 83. Should see high 30s Monday morning.
What are you powering with the batteries?
Art, nothing is currently being powered by the batteries, as the coach is winterized and all DC power draws are off. Typically, the battery banks are kept topped, either by solar, shore power or both, but in this unique situation, I have no shore power, and the solar panels are covered with snow. I know there is probably some DC draw, but I've got everything I can think of, such as the easy-to-overlook propane detector switched OFF. The DC master switch, too, is OFF.
Title: Re: Cold Weather Operations
Post by: Old Toolmaker on January 02, 2022, 07:23:47 am
Art, nothing is currently being powered by the batteries, as the coach is winterized and all DC power draws are off. Typically, the battery banks are kept topped, either by solar, shore power or both, but in this unique situation, I have no shore power, and the solar panels are covered with snow. I know there is probably some DC draw, but I've got everything I can think of, such as the easy-to-overlook propane detector switched OFF. The DC master switch, too, is OFF.
Oh this isn't good. That is a lot of electricity to just go up into the ether. One pair of those in series will store 225 amp hours of 12V electricity. Just how old are your Trojans? Ten years is just about their upper age limit.
Art
Title: Re: Cold Weather Operations
Post by: RandallBrink on January 02, 2022, 08:08:12 am
Oh this isn't good. That is a lot of electricity to just go up into the ether. One pair of those in series will store 225 amp hours of 12V electricity. Just how old are your Trojans? Ten years is just about their upper age limit.
Art
The batteries are two years old.
Title: Re: Cold Weather Operations
Post by: Old Toolmaker on January 02, 2022, 10:29:27 am
That is not a good thing either. The next step is to charge them up, move your coach into storage is disconnect the ground lead from those batteries. I use plural because I'm assuming that you have two or four T 105 batteries powering your house. It's really only one ground wire. If, after 24 hours the batteries have lost their charge you need to have a talk with Trojan.
Randall, there are two main types of lead acid battery construction. The more common battery is a Starting Lighting and Ignition battery, one meant to deliver electricity on big torrents for a short period of time. The less common Deep Discharge battery can deliver lower amounts of current to a deeper state of discharge without sustaining damage. Your Trojan T-105 batteries of true deep discharge batteries with solid lead plates and a space underneath the plates for the material shed during normal operation to accumulate without reaching the bottom of the plates.
If after 24 hours you find your disconnected batteries in a low state of charge, well, sorry?
Title: Re: Cold Weather Operations
Post by: RandallBrink on January 02, 2022, 01:01:46 pm
That is not a good thing either. The next step is to charge them up, move your coach into storage is disconnect the ground lead from those batteries. I use plural because I'm assuming that you have two or four T 105 batteries powering your house. It's really only one ground wire. If, after 24 hours the batteries have lost their charge you need to have a talk with Trojan.
Randall, there are two main types of lead acid battery construction. The more common battery is a Starting Lighting and Ignition battery, one meant to deliver electricity on big torrents for a short period of time. The less common Deep Discharge battery can deliver lower amounts of current to a deeper state of discharge without sustaining damage. Your Trojan T-105 batteries of true deep discharge batteries with solid lead plates and a space underneath the plates for the material shed during normal operation to accumulate without reaching the bottom of the plates.
If after 24 hours you find your disconnected batteries in a low state of charge, well, sorry?
Understood. I plan to move inside tomorrow, whereupon I can charge the batteries by shore power. I will then disconnect ground and see what happens. I have six Trojan T-105s for house and two Interstate for chassis.
Again, many thanks for the help and insights.
Title: Re: Cold Weather Operations
Post by: Old Toolmaker on January 02, 2022, 01:30:18 pm
Understood. I plan to move inside tomorrow, whereupon I can charge the batteries by shore power. I will then disconnect ground and see what happens. I have six Trojan T-105s for house and two Interstate for chassis.
Again, many thanks for the help and insights.
I had been so focused on replacing my current pair of 4D batteries with a pair of Interstate 8D I never considered doing the math for 6 T-105s. The latest change in plans has been the addition of an oxygen concentrator and Bi-Pap machine. So time to re-think power storage needs.
Title: Re: Cold Weather Operations
Post by: RandallBrink on January 02, 2022, 04:04:53 pm
I had been so focused on replacing my current pair of 4D batteries with a pair of Interstate 8D I never considered doing the math for 6 T-105s. The latest change in plans has been the addition of an oxygen concentrator and Bi-Pap machine. So time to re-think power storage needs.
I may rethink my wet cell banks after this, although I never again expect to be forced to remain outside during the winter. I know there are other choices, perhaps with fewer batteries (AGM? Lithium?). This morning it was 15 degrees warmer and my batteries actually came up a little overnight. It will be above freezing tomorrow, and I will move inside if I can get out of the outdoor storage yard.
Title: Re: Cold Weather Operations
Post by: WS6_Keith on January 02, 2022, 04:59:15 pm
With wet cell or AGM's, you can use about 30% of the Ah capacity before needing to recharge, to maximize battery life. With Lithiums, you can use about 80% before needing to recharge. So a 100Ah lithium has 80Ah of usable juice, where you'd need a 260Ah lead acid battery to have the same 80Ah usable. Lithiums are more expensive as well.
AGM vs wet cell - you don't have to worry about AGM's cooking off the electrolyte like you do with wet cells on a constant charge.
That's what I've gathered so far anyway.
Title: Re: Cold Weather Operations
Post by: craneman on January 02, 2022, 06:00:43 pm
Lithium's don't like cold.
Title: Re: Cold Weather Operations
Post by: RandallBrink on January 02, 2022, 06:34:56 pm
With wet cell or AGM's, you can use about 30% of the Ah capacity before needing to recharge, to maximize battery life. With Lithiums, you can use about 80% before needing to recharge. So a 100Ah lithium has 80Ah of usable juice, where you'd need a 260Ah lead acid battery to have the same 80Ah usable. Lithiums are more expensive as well.
AGM vs wet cell - you don't have to worry about AGM's cooking off the electrolyte like you do with wet cells on a constant charge.
That's what I've gathered so far anyway.
Good to know—thanks! I'm liking the Ah analysis you provide. How many Lithiums needed to replace six 6-volt wet cells?