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Foretravel Motorhome Forums => Foretravel Tech Talk => Topic started by: Jason on March 21, 2022, 12:18:37 pm

Title: Fuel Leak on ISC350, what is this fuel line?
Post by: Jason on March 21, 2022, 12:18:37 pm
I started the FT yesterday and noticed a fuel leak. ISC350 8.3  It is coming from 1-2 washers adjacent to a banjo bolt. Photo below.  This is photo is from the passenger side with the bed raised and looking down.  The

Looking at the parts diagram, I am unsure what the name of this fuel line is or what it is, maybe a return line? I put a wrench on it and it was loose, so I tightened it up , no more leaking. However, I do want to get some sealing washers to be proactive.

What is this tube name and what is it used for? It has a 15mm banjo bolt, does anyone know the washer size? From what I can tell, there are a few different ones, maybe not a bad idea to get spares of all but I am unsure what size this is.

3918191 12 mm
3918192 14mm
3918190 10 mm

Possible parts
Fuel drain - https://mart.cummins.com/imagelibrary/data/assetfiles/0057274.pdf
The tube looks like the one at the bottom here https://parts.cummins.com/gateway/api/IACDataServices/graphics/rtgraphics/english/parts/ft/9/ft941ge.png

Title: Re: Fuel Leak on ISC350, what is this fuel line?
Post by: Don & Tys on March 21, 2022, 07:22:19 pm
Good question! Here is a flow diagram for the ISC... Looks like the return line back to the tank after going through the manifold that is part of the lift pump assy.
Don
Edit: I believe that #10 on the IPB is the line in your picture.
Title: Re: Fuel Leak on ISC350, what is this fuel line?
Post by: fatheeler on March 21, 2022, 07:37:39 pm
I think FASS fuel systems makes a kit to replace the Banjo fittings
Title: Re: Fuel Leak on ISC350, what is this fuel line?
Post by: Cape Bretoner on March 21, 2022, 07:44:39 pm
Any cummins dealer will have those Fuel washer if it tightened up it probably ok just vibrated loose hadn't been tightened properly from the start
Title: Re: Fuel Leak on ISC350, what is this fuel line?
Post by: Jason on March 21, 2022, 09:05:37 pm
Thanks all. I recently replaced similar washers on the back of my fuel bowl on my 5.9, so I am familiar with them. Unfortunately,  they are not always the easiest to get. Yea, I can see this rattling loose with as much vibration as this makes.
Title: Re: Fuel Leak on ISC350, what is this fuel line?
Post by: TGordon on March 23, 2022, 12:31:06 am
Assuming that the banjo fitting washers are copper.

Copper work hardens (loss of ability to change shape) under strain. I have had very good luck reusing copper washers by annealing them, lay the washer on a flat surface, fire up the propane torch, heat the copper until it glows, let the copper cool without help.

Tim
Title: Re: Fuel Leak on ISC350, what is this fuel line?
Post by: craneman on March 23, 2022, 10:20:14 am
Assuming that the banjo fitting washers are copper.

Copper work hardens (loss of ability to change shape) under strain. I have had very good luck reusing copper washers by annealing them, lay the washer on a flat surface, fire up the propane torch, heat the copper until it glows, let the copper cool without help.

Tim

The same thing I have to do each time I reuse the copper head gaskets for my race engine.
Title: Re: Fuel Leak on ISC350, what is this fuel line?
Post by: Jason on July 27, 2022, 12:11:17 am
8mm,10mm,12mm,14 mm Qty 10 each Banjo Bolt Fuel Sealing Washers For Cummins... (https://www.ebay.com/itm/124367624523)

I ordered this kit yesterday. It's been on my todo list to get some extra washers, and when I started putting the part numbers in on eBay, this came up. Cheap insurance for those with a Cummins, IMO. When I had to get some for my 5.9, DW had to go to 2 different dealers to get them, so they're not as easy to get, and probably harder in a remote/smaller town.

HTH, no affiliation, yati,yati.....
Title: Re: Fuel Leak on ISC350, what is this fuel line?
Post by: WS6_Keith on July 27, 2022, 12:31:57 am
If you don't have an account yet, set up a free account with Cummins QuickServe.  Here you can put in your engine serial number and look up all the parts for it online.

Cummins Inc. :: QuickServe Online (http://quickserve.cummins.com/)
Title: Re: Fuel Leak on ISC350, what is this fuel line?
Post by: Chuck & Jeannie on July 27, 2022, 08:23:56 am
FYI for those with the 8.3 Cummins.  I had a fuel leak in the metal fuel line as shown in the diagram below.  If your engine has that same (original) metal tube setup, might be worth your time to remove that clamp and check for any abrasion damage between the clamp and the fuel line.  Link to my repair thread:

SAFETY ALERT: C8.3 Fuel Leak (https://www.foreforums.com/index.php?topic=35104)