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Foretravel Motorhome Forums => Foretravel Tech Talk => Topic started by: T and M Long on February 11, 2024, 11:49:21 am

Title: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 11, 2024, 11:49:21 am
Currently we have (2) 200 amp hour lead acid house batteries and the Xantrex ProSine 2.0 inverter/charger (circa 2004).  From the research we have done, this inverter is capable of changing the settings to charge lithium batteries at 100 amps (or whatever you set it at). 

What we are thinking of doing, is ultimately, installing solar and lithium with Victron components.  But, in stages. 

Stage one being, we want to replace the lead acid batteries with (2) 300 amh of lithium and a Victron DC to DC charger (Amazon.com: Victron Energy Orion-Tr Smart 12/12-Volt 30 amp 360-Watt DC-DC... (https://a.co/d/7cpMnUV)) or (Amazon.com: Victron Energy Orion-Tr Smart 12/12-Volt 30 amp 360-Watt DC-DC... (https://a.co/d/gVnYnAX)) and programming our existing Xantrex inverter for use with this set-up. 

Stage two, maybe next fall, installing solar panels, Victron multiplus (Amazon.com: Victron Energy MultiPlus-II 2X 120V, 3000VA 12-Volt Pure Sine... (https://a.co/d/7oPvymg)) inverter/charger, along with solar chargers, and all bits and pieces to make it all work.  I haven't researched that far just yet. 

Questions are: 

In Stage one, is there any other equipment needed to install the batteries and DC to DC charger that I'm not aware of. 

Should I still be able to use the boost switch or will that not be compatible with the AGM (new) start batteries we have. 

I'm certain there is much I don't know about this yet, but does the above scenario (in stages) hold water (courtesy of My Cousin Vinny). 

Any input or suggestions appreciated.  We are thinking about getting this going soon.

Tom and Michelle


Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: craneman on February 11, 2024, 12:58:01 pm
There is no problem with your plan. The B to B charger is to save the alternator nothing to do with the other components. I have AGM start batteries and use the boost switch occasionally with my 3 200 ah lithium's when starting the engine to make it spin faster. I started with the solar and later added the LiPo batteries.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: Jan & Richard on February 11, 2024, 01:48:34 pm
I agree totally with Chuck (Craneman) only i went the other way around.  I have installed the LiFePO batteries and B to B charger and may add solar in the future.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: Bob & Sue on February 11, 2024, 02:03:59 pm
I should have done the batt to batt upgrade after installing the 800 ah of lithium but I put it off for a couple of years.  I did expect issues with the alternator but it never happened.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: Realmccoy on February 11, 2024, 02:15:46 pm
Agree with Craneman. I use my boost switch for starting. It helps spin it a little faster, just don't leave it on. I have two AmperTime 300amh lithium for house and three conventional for start. You should be able to set a charge profile on Prosine that will do the job. You might install a Victron shunt with batteries to know your battery state. We really like Victron
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 11, 2024, 03:39:53 pm
Thanks all for the input and Patrick, I'm glad you mentioned the smart shut to monitor the batteries.  Do we base the size of the shunt to the amh of the batteries.  If we have 600 amh we need to buy the 1000 amp shunt, as opposed to the 500 or 2000?  We think so, but we were not certain.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 11, 2024, 04:53:20 pm
I thought of another question - how would the auto start on the generator work with the lithium?  Before we get solar at least.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: craneman on February 11, 2024, 04:56:40 pm
You would nave to reset the dip switches for the voltage amount you want the auto start to start the gen.,
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: turbojack on February 11, 2024, 05:37:57 pm
I would go with at least the 60A DC-DC charger.

AGS is going to be touch and go.  The LiFePO4 Battery operate different and working off of voltage from what I am told does not really work. The best way for AGS is to use a shunt were it will give you a better idea of SOC.

Right now there are a number of threads going on that could get your head spinning.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 11, 2024, 06:26:09 pm
Thanks. My head is already spinning!
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 11, 2024, 06:34:02 pm
I was thinking the parameters for the AGS would have to be a lot different for lithium. Probably not as much of an issue once we  install solar.  Also I don't believe Victron makes 60amp dc to dc charger. They are coming out with a 50 amp in May I think. You can run 2 30 amp chargers I believe. My knowledge of this is limited. So I could be wrong.


Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: Tommy D on February 11, 2024, 07:05:53 pm
Replaced my isolator like this, no problems so far

(https://i.imgur.com/LK26UcLl.jpg)
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 11, 2024, 07:23:31 pm
Tommy that helps I was thinking that I wouldn't need the isolator. And that maybe I could install the dc to dc charger there. Can someone tell me which smart shunt I need?  I think I need the 1000 amp one. As I am planning for 600 ah of lithium. They come in 500 amp, 1000 amp and 2000 amp. Is it sized by the size of battery bank.  Not sure and reading on Victrons web page I'm not finding the info. I may call them  tomorrow.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: turbojack on February 11, 2024, 07:57:27 pm
  Not sure and reading on Victrons web page I'm not finding the info. I may call them  tomorrow.

I am told Victron does not supply tech support and they expect their dealers to supply the tech support.

Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: bbeane on February 12, 2024, 12:07:40 am
I'm quite sure a 500 amp shut is more than plenty. The cabling to handle a 1000 amp load would be quite large.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: craneman on February 12, 2024, 12:11:50 am
I am told Victron does not supply tech support and they expect their dealers to supply the tech support.
If you buy from Bay Marine they give great tech support. Justin has helped me many times.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 12, 2024, 06:58:33 am
Ok the smart shunt would be sized by the the load not the size of battery bank.  Chuck I will look into Bay Marine. Thanks
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: craneman on February 12, 2024, 11:08:06 am
Ok the smart shunt would be sized by the the load not the size of battery bank.  Chuck I will look into Bay Marine. Thanks

They give a discount  to Forum members.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: rbark on February 12, 2024, 03:30:42 pm
Isn't their code on their website? I think it's forefourm but not sure.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: craneman on February 12, 2024, 03:51:30 pm
I always order on the phone and either Allan or Justin will give you the discount, 10% I believe.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: Lon and Cheryl on February 12, 2024, 04:32:29 pm
When I converted my electronics I bought all my equipment from Alan at Bay Marine. Alan was great when it came to designing the system and telling me what parts I needed and what I don't need.
All was well until I was ready to program the Victron system. I was under the impression that you could get all your equipment set up remotely. Victron is a non starter for tech info.
I called Alan at Bay Marine to see if I could schedule a time to have my system programed and what the charge would be.
Alan advised me that only Victron installers could do the programing. I did the install myself so had nobody to contact, I live in Chicago and Bay Marine is in San Diego so the installer that Alan suggested was also in the San Diego area. I was not happy about this huge gap in customer support.
Next time around I may not choose Victron again simply because of there lack of first person support. 
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: craneman on February 12, 2024, 04:37:21 pm
What needed programing, and why couldn't the installer in San Diego walk you through it?
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 12, 2024, 04:47:11 pm
Yes I would be interested in what needed programming. And how you got the issue resolved. If you did it again what brand equipment would you consider?
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: Lon and Cheryl on February 12, 2024, 05:28:32 pm
I installed a Victron 12v 3000 inverter/charger, two Victron charge controllers, a Victron color monitor, Victron shunt and battery monitor,  10 Lifeline L10 6v, 400ah AGM batteries, 2000watts of solar.
I stumbled through the programming myself.
The installer in San Diego did not install anything and would only program if they did the install.
A Victron factory direct person would have been a blessing to help walk me through the programming of the Victron components. All are tried together with the Victron direct cables. I plugged in my laptop to do the programming.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: craneman on February 12, 2024, 07:05:59 pm
Still at a loss for why Alan or Justin didn't help. Justin walked me through setting the parameters on my 2 Victron solar controllers and my Victron BVM. Even though one of the controllers came from Roger not purchased from them. Then later help me trouble shoot a controller issue that turned out to be the 50 amp fuse that passed voltage but not amperage. My Xantrex SW 3012 had a manual that showed me how set the charge and float parameters for the 600 amps of LiPo and all is working as it should be.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: Realmccoy on February 12, 2024, 09:57:34 pm
My Victron equipment has been reliable and I like the way it talks to one another and has a feature rich app. I have two B2B chargers, shunt, charge controller and battery smart sense that all show up on one screen in the app. I was able to tailor my solar charger to the exact specifications of my house batteries through the advanced settings.

Lots of good videos on YouTube and many fellow rv owners using the equipment. I like the way you can start off rather simply but over time expand into a sophisticated system that integrates well. There are also firmware updates without charge delivered through the app. I recommend that when you add solar you leave yourself some "room to grow" when choosing a solar charge controller.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: Protech Racing on February 13, 2024, 10:13:36 am
I have 3 charge controllers. Each handles a pair of panels. This keeps the cable loads low and will still charge if one set has a failure.
It's a. Little messy but runs well inside of the load parameters.  The 2300 watts runs the li iron batteries at as high as 90 amps 12 volt.
 I seldom plug in.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 13, 2024, 04:11:55 pm
So I talked to Elliot's guy Dan Henning with Rv Solar Consulting. He is going to design my lithium solar system and doing it in 2 phases. FIRST PHASE Lithium batteries, victron b2b 30amp charger, victron bmv-712 smart battery monitor. SECOND PHASE victron 3000 MultiPlus II inverter charger, solar panels, 2 solar charge controllers etc. I discussed with him the possibility of running my front rooftop a/c off the inverter going down the road. He said it was possible but would probably dip into the batteries some. So would work 4 or 5 hours depending on solar input. I can always run the generator as needed. The thing that he told me that I don't fully understand ,and hope you guys can set me straight. Is that with the victron 3000 multiplus II inverter all ac power for the coach passes through the inverter. I understand that. The part that i can't quite get my head around is he said that the generator power because ( I'm probably going to butcher the terminology) the 2 hot legs off the generator are in phase instead of out of phase. That the victron 3000 multiplus II would only pass through 1 leg off the generator. Which would cut the usable output of the generator in 1/2. Which I think is unacceptable. He said there are some work arounds but we didn't get into the details. Please help me understand what needs to happen for this not to cut my usable generator output in 1/2. Sorry this is so long. I know Dan will explain it to me more, but I know a lot of you have already plowed this ground.  Thanks Tom
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: fatheeler on February 13, 2024, 04:31:51 pm
I watched a YouTube with RVing with Tito where he had the same issue and installed a jumper, it kept popping a breaker with to much draw on one side
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: craneman on February 13, 2024, 05:10:40 pm
So I talked to Elliot's guy Dan Henning with Rv Solar Consulting. He is going to design my lithium solar system and doing it in 2 phases. FIRST PHASE Lithium batteries, victron b2b 30amp charger, victron bmv-712 smart battery monitor. SECOND PHASE victron 3000 MultiPlus II inverter charger, solar panels, 2 solar charge controllers etc. I discussed with him the possibility of running my front rooftop a/c off the inverter going down the road. He said it was possible but would probably dip into the batteries some. So would work 4 or 5 hours depending on solar input. I can always run the generator as needed. The thing that he told me that I don't fully understand ,and hope you guys can set me straight. Is that with the victron 3000 multiplus II inverter all ac power for the coach passes through the inverter. I understand that. The part that i can't quite get my head around is he said that the generator power because ( I'm probably going to butcher the terminology) the 2 hot legs off the generator are in phase instead of out of phase. That the victron 3000 multiplus II would only pass through 1 leg off the generator. Which would cut the usable output of the generator in 1/2. Which I think is unacceptable. He said there are some work arounds but we didn't get into the details. Please help me understand what needs to happen for this not to cut my usable generator output in 1/2. Sorry this is so long. I know Dan will explain it to me more, but I know a lot of you have already plowed this ground.  Thanks Tom

Two things to keep in mind, one is if you have the second transfer switch nothing goes through the inverter when on A/C power. Second thing is the factory wiring doesn't put both legs through the inverter, the A/C units are on a separate leg than the inverter. You would have to rewire to get the A/C to come out of the inverter. Others have done it. Keep watching for replies from members that have the multiplus I don't.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: kgrover on February 13, 2024, 05:51:58 pm
I installed my multiplus in between the transfer switch and the breaker box. The original inverter is disconnected and removed. It passes both legs when on shore power, but I can't say I've actually checked when on generator power. I would keep the multiplus in the circuit at all times. It will auto transfer to the inverter function if shore power is lost or dips. It can also split the load between the batteries and shore power/ generator if needed. It's a really nice unit. I love mine.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: kgrover on February 14, 2024, 07:35:07 am
I checked mine this morning and the generator powers both legs of the AC.  The standard transfer switch handles the shore power/generator connection and the Multiplus switches to inverter mode to maintain power to the coach while the transfer switch is changing over. I can run everything without interruption while swapping between shore power and generator without issues. Depending on your HVAC load, you might get enough power out of the alternator while the engine is running to support that without needing to run the generator.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 14, 2024, 07:56:48 am
Kgrover thanks for checking that out on yours for me. What generator do you have in your '91? Not sure if that matters or not. I did some research on the subject and what Dan told me seems to have validity. I was reading on a victron forum there was a lot of discussion about it. Did not see an easy solution there was talk of adding transformers, and such. Really getting out of my comfort level, of knowledge.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 14, 2024, 09:46:13 am
Additional questions for consideration.

Generator power thru Multiplus only recognizing one hot leg.

1.a.  What we don't understand what limitations in real world scenarios, such as, running both ac's and charging batteries, at 120amps (potentially) or similar scenario...would one leg of generator be able to power all that?

1.b.  Would running that large of off-balanced load between the two lines, cause any problems with the generator or any other components?

1.c.  We are just trying to understand what the limitations of the system would be in real world use, with the solar added to the equation.

2.  Would there be any additional equipment that might help in the scenario?  We do not HAVE to run one air conditioner thru the inverter, just would be nice, but if it really simplifies things, we can choose to design the system with that in mind.

3.  If all the power for the motorhome is run thru the multiplus as pass through, and only one leg of the generator is recognized, would all the electrical system work, but only have 5kw or less of usable power (off 10kw Powertech)? And does the solar power "stack" with the generator to "add" that additional wattage?
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: AC7880 on February 14, 2024, 10:04:50 am
Keep in mind that unless modifed substantially, shore power and generator are direct to the Aircon/heat pumps, washer drier, and electric element on the Aquahot (if so equipped). So the inverter is not involved in any way with those heavy loads. I do not believe it true that those loads are passed through the inverter. I think one of my ACs is on leg 1, one is on leg 2 (I'll have to look to make sure my memory is correct).

The inverter does power the convection microwave (heavy load depending on use) and all 110 volt outlets (except washer/drier, and there "may" be 2 choices for plugging in fridge/ice maker (inverter or not).

Check your breaker panels. One panel for all loads, and one subpanel will show you exactly what the inverter powers.

I have the Victron 3000 MultiPlus II

Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 14, 2024, 11:00:06 am
Dan. Thanks for the input I was looking at what I have; the air conditioners are on separate legs. It is very possible that I am confused. I might have complicated the conversation I had with Dan  at Rv solar consulting. When I asked him the possibility of running the front air conditioner off the multiplus, with the solar and b2b charger. It might have taken the conversation down a rabbit hole I don't need to go down. We were talking about my desires for my system, so he could design something around that. I emailed him the same questions I posted on here. Waiting for his response.    Tom
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 15, 2024, 06:52:36 pm
After learning a lot in a few days I have found out there are a couple different ways to install the Multiplus II inverter. After talking to Mike ( Pamela and Mike) , Elliott and texting with Roger I am more educated, than before. Also have done a lot of reading on this. I will wait till  I get my plan and go from there.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: kgrover on February 15, 2024, 07:14:14 pm
Here's the tag on mine generator.  I'll have to check the voltage and see if I get 240v from l1 to l2
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: kgrover on February 16, 2024, 08:32:25 am
I checked my setup and I have power on both L1 and L2 at all times. I have 240v from L1 to L2 when running on shore power or the generator. When the Inverter is running in inverter mode and there is no external power, it does not have 240v. But I do have 120v from L1 to N and L2 to N. So the Multiplus II does not provide 240v but it does power both legs.

My inverter is not replacing the existing one. The original inverter is removed. My wiring goes from the Transfer switch -> Watchdog surge protector -> Victron Multiplus II -> Breaker box. I can run any 120v circuit anytime no matter what power source is available. It's usually just keeping the fridge running, but I have run the AC unit while driving.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: rusczyk56 on February 16, 2024, 08:50:36 pm
Jumping in here.  I am in the middle of a major 920 amp hour lithium/power distribution upgrade.  On the B -B issue, Victron has a 50mamp coming out in April... smaller, more efficient, less heat.... I couldn't wait so I went with a Sterling 70 amp that has reverse charge capabilities.  They have units that go as high as 200 amps if you have the alternator to support it.  Sterling is an old UK company (with distribution in the US) that started as a marine electronics supplier.  Now, many NA RV manufacturers use their stuff.  I had their 30 Amp B-B in my last coach.  Not quite as sexy as the Victron, but very well made, great, direct from the owner support.  Because of a certain level of paranoia, I installed a new 200 amp Victron FET isolator....just in case.  cheap,insurance at about $120.00.  The B-B is being installed between the house side of the isolator and house side of the boost relay...replacing the short piece of 6AWG.  A 100 amp breaker will be in front of it and another 100 amp breaker will be installed on the far end at the new power/fuse distribution panel.

I am completely undoing the FT "mess" at the house DC panel in the bay.... No protection of any sort...can't live with that.  All major feeders and distribution will be isolated and fused as it should be.  Each battery (4) will have separate terminal fuses and identical length + & - feeders to common buss bars.  All batteries will be paralleled to maintain battery to battery balance.  Battery buss output will run through a 500 amp ANL fuse and then to a "whole house" disconnect and then back to a 1000 amp buss with 6 high current fuse positions....

As a side note, there is good reason to use the Victron 1000 amp smart shunt....it has the ability for multiple connections on the outbound side, thus eliminating the need for a separate negative buss bar beyond the shunt.

Lots more to this, but as an electrical engineer who works with the NFPA and NEC, it's getting built "by the book".  And just an FYI, there is an actual section of NFPA 70 (ie NEC) that pertains to RVs and RV parks....Article 551 if you are interested.

I will post some pix in the coming days of the panel and process/progress....  Questions/comment welcome.  PM for deep details if you like...

Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: turbojack on February 16, 2024, 09:29:01 pm
rusczyk56, thanks for the lead on the Sterling B2B chargers. I see that they have a 120A one.  With the big alternator in my coach and the second AC wired up to an inverter I was needing to put around 120A into the batteries while going down the road.  I  have been trying to figure out how to go about getting enough amps into the batteries going down the road and it looks like that will work. Have not done much research on them but it looks like it can be used as a battery boost and when on shore power it can keep the chassis batteries up.
Title: Re: Changing flooded lead acid batteries to lithium batteries
Post by: T and M Long on February 18, 2024, 08:54:48 pm
Thank you for the responses to this thread.  I will Pm you in the near future. So it is my understanding at this point that A) you can remove the old inverter and replace it with a victron multiplus. Wired as it was from the factory. You would  be able to run everything your current inverter runs now. The generator would run as it did from the factory. No problem.  B)  If you want to run all of your 120 volt loads through the multiplus.  As pass through power and take advantage of all the capabilities the multiplus has to offer. Mainly power boost feature. You have to wire it differently and upgrade the size of the wire going from the inverter to the main panel box as the wire is under sized I believe 10 gauge. Evidently wiring this way is where you would run into the problem such as running an a/c off the the inverter without upgrading the wire size. Also where you would run into the problem with the generator. That I mentioned previously. I still have much to learn and I realize I can't explain the details as well as I would like. I am really working on educating myself as much as possible. Before I get knee deep in installing the inverter and solar aspect of this project. There is some description on The Victron Forum about the problem with the multiplus not recognizing both legs off the generator.