Foretravel Owners' Forum

Foretravel Motorhome Forums => Foretravel Tech Talk => Topic started by: nebster on April 26, 2024, 03:04:46 am

Title: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: nebster on April 26, 2024, 03:04:46 am
This is showing tank pressure has leaked down to zero?

Yes, the tanks go to zero after a while.  I've never watched it closely, but say, over a day's time at most?

I imagine if I worked at getting rid of all the air leaks, I, too, could ignore whether HWH re-leveling is working or not.  :) But it seems easier to fix the leveler than to hunt leaks (and hunt them again, next year, etc.).
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: Michelle on April 26, 2024, 09:42:22 am
Yes, the tanks go to zero after a while.  I've never watched it closely, but say, over a day's time at most?

I imagine if I worked at getting rid of all the air leaks, I, too, could ignore whether HWH re-leveling is working or not.  :) But it seems easier to fix the leveler than to hunt leaks (and hunt them again, next year, etc.).

If I understand from others' posts correctly, there are protection valves on the tanks that are supposed to keep them from completely emptying.  If the tanks are leaking down that fast, it's putting more work on the engine compressor to keep them up for braking while driving.  I'd strongly consider finding and fixing whatever leaks are causing the tank issue.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: Elliott on April 26, 2024, 09:48:29 am
If I understand from others' posts correctly, there are protection valves on the tanks that are supposed to keep them from completely emptying.  If the tanks are leaking down that fast, it's putting more work on the engine compressor to keep them up for braking while driving.  I'd strongly consider finding and fixing whatever leaks are causing the tank issue.
This is correct. Those protection valves should activate around 60 psi to reserve pressure just for the brakes. That way if you blow a big line off of an airbag or something, you don't lose stopping power. One on each tank
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: nebster on April 26, 2024, 02:04:15 pm
I'd like to separate the discussion of air brake tanks from the issue with HWH re-leveling, if we can.  (Maybe we can move this to another thread?)

That said,

That way if you blow a big line off of an airbag or something, you don't lose stopping power.

That's not my understanding of how air brakes work.  If the compressed air storage failed catastrophically, the maximum stopping power would immediately be applied.  Kind of the opposite of "losing", eh?  I would definitely lose the option to go somewhere, though.  LOL.

Do I have that wrong?

there are protection valves on the tanks that are supposed to keep them from completely emptying.  If the tanks are leaking down that fast, it's putting more work on the engine compressor to keep them up for braking while driving.

We know the engine air compressor can fill all of the tanks (plus raise the air bags to travel height, etc.) from absolute zero in about two minutes.  If it takes 1500 minutes for the tank to lose all of its air, then in steady state, the compressor would need a duty cycle of ~0.1% to compensate.  That seems vanishingly small to me.

Of course, if I actually hit the brakes occasionally, or if the bags adjust for ride-leveling, those demands I'm sure outstrip that small leakdown.

I admit I am no expert, and I might also be misinterpreting something you two are talking about.  Feel free to show me the way.  :)
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: Elliott on April 26, 2024, 02:23:13 pm
That's not my understanding of how air brakes work.  If the compressed air storage failed catastrophically, the maximum stopping power would immediately be applied.  Kind of the opposite of "losing", eh?  I would definitely lose the option to go somewhere, though.  LOL.

Do I have that wrong?
No you are correct. On these coaches the air holds the brakes open and if you loose all air they will slam shut and lock up. I was just lazy with my previous response. Basically the protection valves just save enough air for the critical functions... like moving to safety in the event of an emergency air loss.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: Michelle on April 26, 2024, 02:26:26 pm
I'd like to separate the discussion of air brake tanks from the issue with HWH re-leveling, if we can.  (Maybe we can move this to another thread?)

Done  :)
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: wolfe10 on April 26, 2024, 02:42:33 pm
On these coaches the air holds the brakes open and if you loose all air they will slam shut and lock up.

Yes, and NO.

Yes, the parking/emergency brake is spring applied, air released.

But the service brakes/brake pedal is air applied.

There are two brake cans on the rear brakes to accomplish both functions (one on the fronts as they are only air applied).
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: dsd on April 26, 2024, 03:27:22 pm
No you are correct. On these coaches the air holds the brakes open and if you loose all air they will slam shut and lock up.
Lock up? So the spring brakes do not apply the brakes nearly and firm as the air brakes do. You will just have the rear brakes applied. Nice soft easy stop, unless you use the skinny peddle and you can still drive were you want to clear the intersection.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: nebster on April 26, 2024, 03:55:01 pm
No you are correct. On these coaches the air holds the brakes open and if you loose all air they will slam shut and lock up. I was just lazy with my previous response. Basically the protection valves just save enough air for the critical functions... like moving to safety in the event of an emergency air loss.

Yep, gotcha.

FWIW, my other two motorhomes (Newell, Newmar) both had both tanks go to zero when camping.  I'm not sure over what timeframe, but at least a day or more I'd guess. 

I've just assumed they all work that way -- in the absence of an aux compressor that's configured to refill one of them, of course.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: craneman on April 26, 2024, 05:36:14 pm
Yep, gotcha.

FWIW, my other two motorhomes (Newell, Newmar) both had both tanks go to zero when camping.  I'm not sure over what timeframe, but at least a day or more I'd guess. 

I've just assumed they all work that way -- in the absence of an aux compressor that's configured to refill one of them, of course.
Like previously posted the gauges should have stopped at 60 psi. D.O.T. requirement for air systems. My old '81 crane sits in the yard here for weeks between start ups and will still have the 60 psi. from the protections valves.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: red tractor on April 26, 2024, 07:45:11 pm
If the brake treadle valve is leaking then the gauges will go to zero. Also if you have some check valves leaking it will go to zero.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: craneman on April 26, 2024, 07:55:54 pm
Forgot about the brake system bypassing the protection valves. I had to pump the brakes on the crane to get the tanks empty to replace dryer and unloader parts.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: FourTravelers on April 26, 2024, 08:34:43 pm
That's not my understanding of how air brakes work.  If the compressed air storage failed catastrophically, the maximum stopping power would immediately be applied.  Kind of the opposite of "losing", eh?  I would definitely lose the option to go somewhere, though.  LOL.

Do I have that wrong?


Yep .... kind'a
Your maximum stopping power is with your "service brakes", not the spring loaded "park brake".  If your traveling down a steep grade and loose all air.....the park brake should bring you to a stop......eventually. Depends on the length of the grade I suppose.

Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: nebster on April 27, 2024, 01:09:28 am
Like previously posted the gauges should have stopped at 60 psi. D.O.T. requirement for air systems.

I went looking for this requirement, and all I could find is that 60psi is the threshold below which a warning light must come on.  And some other requirements about maximum psi loss per unit time, all of which were pretty reasonable (rapid).

It sounds like a nice safety feature, and I don't think my 24-hour leakdown precludes its existence/functionality in this rig, either.  (Testing that seems like it would require me to simulate a major leak downstream somehow.)

For what it's worth, my tanks are at 35 and 10psi respectively after 28 hours. 
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: nebster on April 27, 2024, 01:18:19 am
Yep .... kind'a
Your maximum stopping power is with your "service brakes", not the spring loaded "park brake".  If your traveling down a steep grade and loose all air.....the park brake should bring you to a stop......eventually. Depends on the length of the grade I suppose.

Thanks, makes sense.  I'm kinda curious how effective the parking brake is!  But this definitely feels an exotic failure scenario:  on a grade, lots of speed, catastrophic air failure that takes the compressor out of the picture, must-stop-right-away.  If any of those don't apply, it's a relative non-event.

I'm going to worry roughly 100x more about a steer blowout than a cascade air brake failure.  :)
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: kgrover on April 27, 2024, 05:07:58 am
I went looking for this requirement, and all I could find is that 60psi is the threshold below which a warning light must come on.  And some other requirements about maximum psi loss per unit time, all of which were pretty reasonable (rapid).

It sounds like a nice safety feature, and I don't think my 24-hour leakdown precludes its existence/functionality in this rig, either.  (Testing that seems like it would require me to simulate a major leak downstream somehow.)

For what it's worth, my tanks are at 35 and 10psi respectively after 28 hours.

There are protection valves on the tanks for the brakes that are supposed to close at 60. Since your tanks are dropping below that, you probably have leaks on the protected side of those valves. The schematic below shows the protection valves on two brake tanks and the check valves coming from the wet tank. The brake tanks should close themselves off from the rest of the system if the pressure gets below 60 and maintain some pressure for braking.


The selected media item is not currently available.
You can test the strength of the parking brake by turning on the brake while driving. I suggest doing it while moving slowly in a parking lot. But it's just a gentile brake application, and just the rear axle.

For the leveling, if this schematic matches yours, the 12v compressor should kick on and supply air to the leveling system and be able to level without any air in any of the tanks.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: dsd on April 27, 2024, 10:46:22 am
There are protection valves on the tanks for the brakes that are supposed to close at 60. Since your tanks are dropping below that, you probably have leaks on the protected side of those valves. The schematic below shows the protection valves on two brake tanks and the check valves coming from the wet tank. The brake tanks should close themselves off from the rest of the system if the pressure gets below 60 and maintain some pressure for braking.


The selected media item is not currently available.
You can test the strength of the parking brake by turning on the brake while driving. I suggest doing it while moving slowly in a parking lot. But it's just a gentile brake application, and just the rear axle.

For the leveling, if this schematic matches yours, the 12v compressor should kick on and supply air to the leveling system and be able to level without any air in any of the tanks.
The (Parking brake ) is the same braking system as the air brakes, just operated with the spring at much lower power. You can set them at speed and will realize how much they produce. You'll be surprised at how little braking power they produce. I am not recommending to try it but I have. They are not on the front axle so you are only using the rear brakes. You wont find much information other than it is less than what you would expect. There is a parking brake check that the coach will not move at hi idle power settings in gear. Reverse even more susceptible to creeping. If I park on any kind of a slope I chock the right front wheel. Never had it creep to the chock, but do it anyway.
7" air can at 100psi produces 3770 pounds of force. At 120psi produces 4500 pound of force pressing on the brake arm. I cant tell you the amount of energy a parking spring produces but it is less, much less. Think of the size of the springs for a one ton truck inside the cans. Very impressive IMO. And again if your in an intersection with a loss of air with parking brakes applied simply put in gear and drive to a safe area out of the intersection. Also if you have ANY pressure being built you can hold the parking brake valve in the released position manually and assist releasing the brakes.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: AC7880 on April 27, 2024, 12:15:56 pm
I am at day 9 parked without coach engine running. Both front and rear tank at or near 60 psi.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: craneman on April 27, 2024, 12:16:03 pm
I agree with Scott on the power of stopping our coaches, but big rigs must either be too light or have bigger cans as you can see the skid marks trailing off the the side of the road on highways with duals having locked up. I can't move my '81 crane with the parking brake applied as I can the coach. The crane has 30/30's haven't looked at the coach brake size yet.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: dsd on April 27, 2024, 02:34:37 pm
Diaphragms are
801379 by BENDIX - Diaphragm (https://www.finditparts.com/products/1713411/bendix-801379)
Bendix TYP-30 Air Brake Chamber Diaphragm
I think they are 30/30
Drum versus disc?
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: craneman on April 27, 2024, 03:02:59 pm
The crane has very big drum brakes front and rear. You probably hit the reason for the difference. 
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: oldguy on April 27, 2024, 03:20:28 pm
My Monaco had drum brakes and I believe they had better stopping power than the disk brakes
on the Foretravel when cold.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: dsd on April 27, 2024, 11:48:22 pm
Lots of trucks out there rated for 80k and all the trailers are drum. Size does matter and in regards to brakes bigger is better.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: mkc1962 on April 28, 2024, 12:27:53 pm
Can the protection valves be removed and cleaned internally, or do they need to be replaced if leaking by?

My coach's air tanks have always gone to  zero after about 1.5 days. I know for a fact my entire air system had the dreaded white dust just about everywhere. I have been slowly removing,cleaning, etc all parts of the air system now for a few years. If the tanks are supposed to hold air indefinitely due to the protection valves, I surely want to take the time to clean or replace. Probably also the treadle valve

 
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: dsd on April 28, 2024, 12:50:13 pm
. I have been slowly removing, cleaning, etc all parts of the air system now for a few years.  lol sounds familiar.. they should hold for a long time. My airbags and slide will go months easy holding pressure.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: craneman on April 28, 2024, 02:16:17 pm
Can the protection valves be removed and cleaned internally, or do they need to be replaced if leaking by?

My coach's air tanks have always gone to  zero after about 1.5 days. I know for a fact my entire air system had the dreaded white dust just about everywhere. I have been slowly removing,cleaning, etc all parts of the air system now for a few years. If the tanks are supposed to hold air indefinitely due to the protection valves, I surely want to take the time to clean or replace. Probably also the treadle valve

The valves are not expensive, not worth the labor to repair.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: Ralph on April 28, 2024, 02:22:16 pm
Well, not all 80K trucks and trailers have drum brakes, but they are superior IMHO
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: mkc1962 on April 29, 2024, 09:51:49 pm
The valves are not expensive, not worth the labor to repair.
Thanks Chuck, good to know!
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: mkc1962 on May 05, 2024, 11:59:28 am
Is the brake treadle valve rebuild-able, or one of those best to just replace?

If replace, anyone got the part number? Guessing not a 1 size fits all.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: Pamela & Mike on May 05, 2024, 02:47:39 pm
1. Is the brake treadle valve rebuild-able,
2. or one of those best to just replace?
3. If replace, anyone got the part number?
4.Guessing not a 1 size fits all.

1. Yes
2. depends on your skill and $ availability
3. refer to #4
4. Correct. This is one thing that you get the part number off the valve and get the rebuild kit for that valve.

Mike
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: red tractor on May 05, 2024, 07:17:10 pm
There should be a metal tag on the treadle valve. Take that number to a truck brake parts dealer and they can give you the correct one. I always just replaced the complete valve. They come as rebuilt.
Title: Re: Air tanks leaking down completely (split from Re: HWH autolevel... kinda doesn't!)
Post by: mkc1962 on May 06, 2024, 12:05:04 am
1. Yes
2. depends on your skill and $ availability
3. refer to #4
4. Correct. This is one thing that you get the part number off the valve and get the rebuild kit for that valve.

Mike

Not much I cant rebuild if kits are out there.....good to know can be, just wasnt sure it being brake related there was even a kit....Thanks

Quote
There should be a metal tag on the treadle valve. Take that number to a truck brake parts dealer and they can give you the correct one. I always just replaced the complete valve. They come as rebuilt.

My luck with rebuilt has not been good....after 5 D2 air governor fails in under 2 years ( all rebuilt) I finally have one now running for a while after "I" rebuilt it again.