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Foretravel Motorhome Forums => Foretravel Tech Talk => Topic started by: MarkC on August 06, 2024, 06:28:10 pm

Title: Compressor parts and question
Post by: MarkC on August 06, 2024, 06:28:10 pm
As I'm dong my service on the coach in preparation for an extended trip, all of a sudden the compressor starts cycling about every 5 minutes? Dang, just when I thought I was ready!
Thought I developed a leak somewhere, but then realized it was just the compressor cycling on and off. It seems to be an issue with the Auto Drain Solenoid.  Its the HWH part AP 6954 or RAP 91911.  I can't seem to find it anywhere. Seems HWH just wants to sell the whole filter unit. Picture below.

Question #1 - Does anyone have a source by chance ?
Question #2 - Could the whole water trap system be removed from the small compressor, and a whole new unit added externally?      I was looking at units with auto drain water trap, filter and dryer all combined.  Could the two wires to the auto drain solenoid be capped off, and the new external system take its place?

My thinking was the compressor would still kick on and off as needed for pressure or when the slide called for it to run, then the external system would accomplish the same thing as the HWH system, just without the electronic solenoid.  Thoughts ?
Title: Re: Compressor parts and question
Post by: Michelle on August 06, 2024, 06:43:46 pm
HWH Filters and Bowls (https://www.irvblog.com/foretravel%20projects/HWH-Filters/)

See also

HWH Solenoid Valve Rebuild (https://www.irvblog.com/foretravel%20projects/HWH-Solenoid-Valve-Rebuild/)

It's likely either schmutz/seal hardening on the plunger/seat OR microcracks in the polycarbonate bowl itself, around the area of the fittings that the solenoid attaches to (thermal stress).

See resources above for the bowl with fitting (Grainger, IIRC, or FOT).  FOT should have the solenoid, and you can recondition/rebuild the old one to carry as a spare.
Title: Re: Compressor parts and question
Post by: James Bock on August 06, 2024, 07:50:40 pm
I've got similar issues with my bowl, but one of the two wires is part of the problem. So I'll be watching for answers here.
Title: Re: Compressor parts and question
Post by: MarkC on August 06, 2024, 10:25:46 pm
James, I dug into some of my archives and found these two wiring schematics. They may help you. Pending someone responding that will know much more about this than me, I believe that using an external water trap/filter system will accomplish the same task that the HWH setup does.
It looks like when the pressure switch cuts off, the drain solenoid then opens, thus auto draining the moisture.  I believe an external auto drain could do the same, therefore, bypassing the HWH setup.
Anxious to hear from those that may know?
Title: Re: Compressor parts and question
Post by: Woody & Sitka on August 06, 2024, 11:35:08 pm
FT parts dept should have the replacement bowl with solenoid.  Just replace it.  I did.
Title: Re: Compressor parts and Auto Drain other function.
Post by: Dennis H on August 07, 2024, 06:58:13 am
The auto drain solenoid also serves to "vent" the compressor outlet after the compressor turns off. This allows for it to start "unloaded" reducing start up current draw and preventing a "stall" condition that could damage the motor.
Title: Re: Compressor parts and question
Post by: Pamela & Mike on August 07, 2024, 07:09:03 am
1. It looks like when the pressure switch cuts off, the drain solenoid then opens, thus auto draining the moisture.
2.  I believe an external auto drain could do the same, therefore, bypassing the HWH setup.
3. Anxious to hear from those that may know?

1. correct
2. correct
3. done several with off the shelf trap that has a N/O drain with a 12VDC coil

Mike
Title: Re: Compressor parts and question
Post by: Joe Phebus on August 07, 2024, 03:24:13 pm

Replaced both Bowl and Solenoid from HWH last year:

RAP10810 (AP10810) – HWH® Corporation (https://server51.hwhcorp.com/?product=rap10810-ap10810)
RAP6354 (AP19508) – HWH® Corporation (https://server51.hwhcorp.com/?product=rap6354-ap19508)
Title: Re: Compressor parts and question
Post by: MarkC on August 07, 2024, 06:18:31 pm
Thanks Mike, That's what I was hoping to hear.  I know that a replacement bowl and solenoid are available from HWH, as over the years, I have had to replace them.
I am hoping to change to something external for more longevity and much cheaper, and more easily serviceable.
Do you think one of the non electric auto drains would work?
Thanks again for your assistance.
Title: Re: Compressor parts and question
Post by: Joe Phebus on August 07, 2024, 06:31:12 pm
Do you think one of the non electric auto drains would work?
Thanks again for your assistance.

I ran around with the drain hole plugged up at the bottom and no solenoid for a year and barely had any moisture in the bowl.  If there is moisture, its easy enough to unscrew the bowl and empty it.  The only value I can see in the bowl is to limit condensation.  But even with the plug in, there barely was any.
Title: Re: Compressor parts and question
Post by: MarkC on August 07, 2024, 06:39:22 pm
Thanks Joe, I was even considering a desiccant dryer before the water trap to catch most of the moisture before it even hits the trap.
I think I'm going to do an external set up and see how it works.  I can do the whole setup cheaper than the cost of just the replacement solenoid, and I think it will give better performance.  Mounted on the wall in the storage bay will be much easier to access and service than having to get into the little compressor bay for sure.
Title: Re: Compressor parts and question
Post by: Pamela & Mike on August 07, 2024, 10:32:04 pm
Mark,

You will be far ahead and lot better system. I never had much luck with those float style drains when I worked, we used a electrical drain.

Mike
Title: Re: Compressor parts and question
Post by: dsd on August 08, 2024, 12:29:13 am
Thanks Joe, I was even considering a desiccant dryer before the water trap to catch most of the moisture before it even hits the trap.
I think I'm going to do an external set up and see how it works.  I can do the whole setup cheaper than the cost of just the replacement solenoid, and I think it will give better performance.  Mounted on the wall in the storage bay will be much easier to access and service than having to get into the little compressor bay for sure.
I put my desiccant dryer after the drain valve with a check valve to keep the desiccant pressurized all the time. I liked the water separator electric drain valve system so much I copied on my bronco. Check valve just after allows the system hold pressure when relaxed.