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Foretravel Motorhome Forums => Foretravel Tech Talk => Topic started by: danilaprepeleac on May 12, 2025, 06:34:41 pm

Title: Aquahot fuel line return banjo
Post by: danilaprepeleac on May 12, 2025, 06:34:41 pm
Hello everyone

I serviced my Aquahot and I removed the fuel lines from the banjo tube at the fuel pump.
Does anyone know where to find replacement for this banjo with the straight pipe or if this can be repaired.
Can this be reflared to seal again?
All I can find online are the ones with the  bulge at the end.
Title: Re: Aquahot fuel line return banjo
Post by: prevostart on May 12, 2025, 09:49:50 pm
Up date to the new style Banjo fittings look on Aqua Hot web site
Title: Re: Aquahot fuel line return banjo
Post by: Woody & Sitka on May 13, 2025, 03:40:18 pm
This is the fitting you'll need.  The bulge on the end is to secure the hose....you'll need to unclamp the male compression fitting and discard it.  Fuel Banjo Return Pipe, Webasto (DBW2010) - WPX-345-288 — HeatMyRV (https://heatmyrv.com/products/fuel-banjo-return-pipe-webasto-dbw-2010-wpx-345-288?_pos=3&_sid=147ec68af&_ss=r)
Title: Re: Aquahot fuel line return banjo
Post by: danilaprepeleac on May 23, 2025, 01:25:28 pm
So I got that new banjo with the bulge but I have another problem

The  hose is larger when I remove that fitting and its lose

The clamp does not  tighten the hose enough

Kind of stuck here

Would a dis it or should I change the hose

If I change the hose then I have to deal with the fitting at the other end ?
Title: Re: Aquahot fuel line return banjo
Post by: turbojack on May 23, 2025, 01:32:40 pm
In your right side picture, a new 90 adapter  and hose fitting should be able to get at any hose / fittings store.
Title: Re: Aquahot fuel line return banjo
Post by: danilaprepeleac on May 23, 2025, 02:27:10 pm
Are this brass fittings ?
Title: Re: Aquahot fuel line return banjo
Post by: turbojack on May 23, 2025, 03:09:56 pm
In your right picture fittings are brass.  If you know the hose size you need and the pipe size that adapter is screwed into, show picture to hose place and they can get you the fittings. 
Title: Re: Aquahot fuel line return banjo
Post by: danilaprepeleac on May 23, 2025, 04:42:04 pm
Here is a picture of the end of that elbow

I think it's a  9/16 cone
Title: Re: Aquahot fuel line return banjo
Post by: Dale on May 24, 2025, 09:16:16 am
Hopefully @Rudy can give some advice.  The hose ID is just too small, maybe take the assembly to a hydraulic hose place and have them make you a new one?
Title: Re: Aquahot fuel line return banjo
Post by: Dave Larsen on May 24, 2025, 10:00:38 am
Here is a picture of the end of that elbow

I think it's a  9/16 cone

That's a flair fitting.
Title: Re: Aquahot fuel line return banjo
Post by: craneman on May 24, 2025, 10:37:46 am
Get one of these and use a short 1/4" hose to the burner.

Amazon.com: Beduan Brass Hose Barb Reducer, 5/16" to 1/4" Barb Hose ID,... (https://www.amazon.com/Beduan-Reducing-Fitting-Reducer-Splicer/dp/B07PS19GTM?source=ps-sl-shoppingads-lpcontext&ref_=fplfs&smid=A2Q5DK7IXTJEDM&gQT=1&th=1)