Foretravel Owners' Forum

Foretravel Motorhome Forums => Foretravel Tech Talk => Topic started by: RandallBrink on June 07, 2025, 12:42:25 pm

Title: Air System Constant Release
Post by: RandallBrink on June 07, 2025, 12:42:25 pm
While inspecting a 1993 U240, I noticed that with the engine running but parked and air brakes set, the system constantly releases a puff of air about every fifteen seconds. What is the likely cause of this?
The coach has been sitting parked for some time and there may be issues related to that.
Thanks to all responders.
Title: Re: Air System Constant Release
Post by: Chuck & Jeannie on June 07, 2025, 12:47:33 pm
Releases the air from where?  The air dryer or some other location.
Title: Re: Air System Constant Release
Post by: RandallBrink on June 07, 2025, 01:12:11 pm
Releases the air from where?  The air dryer or some other location.
As yet unknown. It's the normal "hiss" of the pressure relief valve but I have not located it yet because I was busy with a long list of pre-buy inspection items. When I get to that next week, I'll report back.
Title: Re: Air System Constant Release
Post by: turbojack on June 07, 2025, 01:14:26 pm
Check Valve in air dryer bad.
Title: Re: Air System Constant Release
Post by: rbark on June 07, 2025, 06:56:45 pm
Or, could be multiple leaks in the air system causing the compressor to run more than necessary to keep the system pressure up.
Title: Re: Air System Constant Release
Post by: RandallBrink on June 07, 2025, 07:05:45 pm
Or, could be multiple leaks in the air system causing the compressor to run more than necessary to keep the system pressure up.
That's what I'm thinking. Will know early in the week when I get to thoroughly inspect it.
Title: Re: Air System Constant Release
Post by: stevej on June 08, 2025, 12:33:12 pm
I highly doubt it's related, but my air dryer was popping off every few seconds a few months back.

Frequent air dryer purge (https://www.foreforums.com/index.php?topic=48817.msg492205#msg492205)
Title: Re: Air System Constant Release
Post by: RandallBrink on June 08, 2025, 02:05:44 pm
I highly doubt it's related, but my air dryer was popping off every few seconds a few months back.

Frequent air dryer purge (https://www.foreforums.com/index.php?topic=48817.msg492205#msg492205)
Thank you for this info.

Actually it sounds similar—too frequent purging, but I'm not sure which air drier is installed and, using your illustrations, will check that tomorrow. I have this coach scheduled into Western CAT and will have them look at it too.
Title: Re: Air System Constant Release
Post by: Pamela & Mike on June 08, 2025, 02:10:56 pm
When we got our '92 it had an AD-4 dryer. If you find that this is what is on this coach you might give some thought to upgrading to the AD-9. These are more modern and parts are more readily available. Several other options but you may have a bigger piping job to make some fit.

Mike
Title: Re: Air System Constant Release
Post by: RandallBrink on June 08, 2025, 04:44:32 pm
When we got our '92 it had an AD-4 dryer. If you find that this is what is on this coach you might give some thought to upgrading to the AD-9. These are more modern and parts are more readily available. Several other options but you may have a bigger piping job to make some fit.

Mike
Mike—great advice. Thanks. I suspect that the quick release intervals indicate either the purge valve or something amiss with the air tank. I'll know more after Caterpillars inspects on Wednesday, but if I do have to replace, I'll definitely plan to upgrade to the AD-9 per your advice. Is that a 1:1 swap on the plumbing?
Title: Re: Air System Constant Release
Post by: Protech Racing on June 09, 2025, 12:27:12 pm
Or, could be multiple leaks in the air system causing the compressor to run more than necessary to keep the system pressure up.
15 seconds is wayy too frequent for a compressor cycle .  The fastest the compressor can build from cut in pressure of 110 to 125 is maybe 1 min at 2000RPM  .
  Mine did about the same thing and the dryer had an internal leak  into the purge chamber .  Swapped dryer and good.