Re: My Dash Fuel Gauge No Longer Reliable (If it works at all)
Reply #7 –
The gas guage on my 1996 U320 was unreliable and eratic (showed 1/4 tank after fillup and needle moved up/down by 3/4 tank each hour) when I purchased it in April at MOT.
I drove to California using a nut on a string to dip the tank.
I labelled the three wires connected to the sending unit on top of the tank, then disconnected them and cleaned the sender contacts and the wire terminators using fine sandpaper.
Fuel guage become much more reliable and has remained so. It is not as accurate as the fuel gauges in automobiles and shows erratic behaviour of perhaps 1/8th tank (useable).
I also removed the sending unit and determined that it is two concentric conducting tubes in the main tank, on the passenger side of the tank. There are no baffles around the tubes. Fuel level is estimated by measuring the resitance between these tubes. The resistance between these tubes is affected by how much of these tubes is wet with diesel. The fuel guage will be most accurate when parked on level ground, but will be somewhat eratic when driving due to the fuel slooshing around inside the tank.
Wyatt