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highest hours on diesel genset?

What's the highest hours anyone on this forum has achieved with their liquid cooled three cylinder diesel genset before overhauling it? I mean with good maintenance and normal wear, not a premature failure. Just curious if mine will last me a lifetime or not.
Scott Cook
1991 U300 36' 6V92TA
Old Town Penobscot 16
1984 Honda VF1100C (V65 Magna)

Re: highest hours on diesel genset?

Reply #1
Just curious if mine will last me a lifetime or not.
Depends...how long are you going to live?
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: highest hours on diesel genset?

Reply #2
Since the generators are constant RPM, the only real wear they get are during startup.  As long as the engine doesn't smoke and it is not bogging down under a heavy load, I would just keep running it. When you do decide to overhaul, the kubotas are extremely easy. I overhauled a three cylinder kubota that had been under water during a hurricane and was allowed to sit befor being repaired.  The only real wear was where the salt water had rusted the cylinders. Had block line bored and the cylinders bored oversize.  Reassembled engine in a couple of hours.  Parts from the Kubota industrial engine distributor was cheap. I would there fore suggest you run your generator till it starts smoking then yank it out and overhaul. 
Steve DeLange
2005 U320T 40'
Pearland, Texas

Re: highest hours on diesel genset?

Reply #3
10,000 plus hours if you run it regularly and service per mfg.  alternator needs serviced as well, can get very expensive as documented elsewhere on forum
Tim Fiedler    2025 LTV Unity MBL on Order
2000 Chevy Tracker 2 Door Convertible 4WD Now lifted 4.5"
1985 Citroen 2CV6 Charleston
Murphy Rebel on wheels with 175HP Titan
Cessna P337
1980 48' Westport MY (!/4 Share)

Re: highest hours on diesel genset?

Reply #4
Mine has over 6600 hours on it and it doesnt miss a beat  :))  ^.^d

Re: highest hours on diesel genset?

Reply #5
They use our powertechs in the oil oilfield and they go 30K hours.
2025 Wanderbox Outpost 32 on F600 Expedition Motorhome
2015 Born Free Royal Splendor on Ford 550 nonslide version  for sale
Former Coaches  covering. 360,000 miles
1999 34 U270
2000 36 U320
2001 42' double slide U320
2018 Jeep Rubicon

Re: highest hours on diesel genset?

Reply #6
...so maybe if I stop riding a motorcycle and do a lot of dry camping I'll outlive the genset? :)
Scott Cook
1991 U300 36' 6V92TA
Old Town Penobscot 16
1984 Honda VF1100C (V65 Magna)

Re: highest hours on diesel genset?

Reply #7
Is there any significant difference in longevity between the Kubota, Powertech, and the Onan (Cummins) that's in my coach?
Scott Cook
1991 U300 36' 6V92TA
Old Town Penobscot 16
1984 Honda VF1100C (V65 Magna)

Re: highest hours on diesel genset?

Reply #8
It all comes down to maintenance.. take care of it and it will take care of you..

Yes there are exceptions to the rule ..

Re: highest hours on diesel genset?

Reply #9
Is there any significant difference in longevity between the Kubota, Powertech, and the Onan (Cummins) that's in my coach?
Is yours air cooled? They do not last as long.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: highest hours on diesel genset?

Reply #10
Air cooled gas onan, maybe. Probably diesel, onan now owned by Cummings
Tim Fiedler    2025 LTV Unity MBL on Order
2000 Chevy Tracker 2 Door Convertible 4WD Now lifted 4.5"
1985 Citroen 2CV6 Charleston
Murphy Rebel on wheels with 175HP Titan
Cessna P337
1980 48' Westport MY (!/4 Share)

Re: highest hours on diesel genset?

Reply #11
Air cooled gas onan, maybe. Probably diesel, onan now owned by Cummings
His coach being a '91 and Mike's being a '93 air cooled with propane is why I ask.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: highest hours on diesel genset?

Reply #12
Call Oregon Motorcoach and ask them about the " prison preacher's " coach that came in with 40K on the geny,  it was still running OK.  He had it repaired or replaced just because  , I don't remember which.

 That was a year ago and I don't remember what I had for breakfast yesterday 😳😳
Robert and Susan
 1995 36' 280 WTBI 8.3 3060r
 1200 watts on the roof, 720 Ah of lithium's
 Build # 4637. Motorcade # 17599
        FMCA  # 451505
        18  Wrangler JLUR

Re: highest hours on diesel genset?

Reply #13
               As all of you know Brother Dave was generator guy for 57 + years . I ask him that very question about how long I could expect my gen set would last . He said --with proper maintenance  you don.t need to even  look at it for 12,000 hours ."  he was talking about my Onam diesel gen set . Also that gasoline sets had a much shorter life , and sir cooled shorter yet , Gas on LP was next best to diesel on longevity ,  He knew this stuff inside out . I always felt like a dummy compared to him on anything to do with electricity .  I miss him badly . We spoke on the phone daily .      Brad Metzger 
Brad Metzger
2010 Phenix 45'

Re: highest hours on diesel genset?

Reply #14
I have a liquid cooled three cylinder diesel. It says that waaay up there in the original post. Liquid cooled engines normally last longer than air cooled engines, probably because air cooled engines expand and contract more as their temperature changes a lot. Liquid cooled engines don't get as hot and they tend to stay at about the same temperature while running. Motorcyclists get to feel the difference in temperature of air cooled engines on their legs as they ride unfortunately. Diesel gensets usually last longer than gas gensets because they normally run at only 1800 rpm. Gas engines normally run at 3600 rpm, which is twice as much wear for the same run time. The rpm has to stay steady and be a multiple of 60 hertz and the windings have to be set up for the rpm of the engine in order to make 60 hertz, so you can't swap a gas engine for a diesel or a diesel engine for a gas engine. Not that anyone was gonna try that. Some of the newer little gasoline gensets have an inverter so they can produce 60 hertz no matter what rpm the engine is turning. This is good if the genset is often running with low / no load on it because the engine can go to idle and save fuel while it's unloaded. RV gensets are normally loaded if they're running, or at least mine always is. I only have 1625 hours on my genset at this point and I do regular oil and filter changes. It'll probably last me a lifetime. I was just curious how many hours other people were getting before overhaul.
Scott Cook
1991 U300 36' 6V92TA
Old Town Penobscot 16
1984 Honda VF1100C (V65 Magna)

Re: highest hours on diesel genset?

Reply #15
Scott,
I was just wondering if your question was about the diesel generators in general, not your generator. Yours is 2 years older than some on the forum with propane air cooled ones. Also the newer quiet diesels have the inverter and change rpm's



1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: highest hours on diesel genset?

Reply #16
I was actually considering getting one of those Delco 12 volt DC generators that was used on early 1960s cars and installing it on the fan belt of the genset to charge the cranking batteries while the charger is charging the coach battery. There's a phony alternator looking belt tensioner there that could be replaced by a Delco generator. It looks to me like the belt ratio would be about the correct rpm for the generator. Apparently these same gensets were used in non RV applications where they had to charge their own cranking battery. I could order the correct alternator from Onan / Cummins but I think a generator would be more efficient than an alternator in a steady rpm situation like this. Why make three phase AC power only to run it through a rectifier to convert it to DC and lose about 20 percent of the power to heat in the process?
Scott Cook
1991 U300 36' 6V92TA
Old Town Penobscot 16
1984 Honda VF1100C (V65 Magna)

Re: highest hours on diesel genset?

Reply #17
I think you could order the coach with any generator that would fit into the compartment. I read on this forum a while ago that the U280 came standard with an LP gas genset but most customers ordered it with the optional diesel. The U300 came standard with a diesel genset but I presume a customer could order it with an LP gas genset if they wanted to (?) It would probably be less expensive in the short run, especially if it doesn't get used much. Also it would probably weigh less and it should be quieter. The major issue for me would be burning up my LP gas in something other than my refrigerator.
Scott Cook
1991 U300 36' 6V92TA
Old Town Penobscot 16
1984 Honda VF1100C (V65 Magna)

Re: highest hours on diesel genset?

Reply #18
              As all of you know Brother Dave was generator guy for 57 + years . I ask him that very question about how long I could expect my gen set would last . He said --with proper maintenance  you don.t need to even  look at it for 12,000 hours ."  he was talking about my Onam diesel gen set . Also that gasoline sets had a much shorter life , and sir cooled shorter yet , Gas on LP was next best to diesel on longevity ,  He knew this stuff inside out . I always felt like a dummy compared to him on anything to do with electricity .  I miss him badly . We spoke on the phone daily .      Brad Metzger 

I miss him too Brad.
1993 U300 40ft GV SE
Build # 4344

 

Re: highest hours on diesel genset?

Reply #19
At an FMCA tech seminar awhile ago a Power Tech rep told me the design life of their diesel generators was 20,000 hours.
Regards,
Brett

'99 42' Foretravel Xtreme
'14 Brown Motorsports Stacker
'05 Chevy SSR
'02 BMW R1150R