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Delamination?

I'm sitting here looking out my livingroom looking at a vertical seam on the drivers side ,about halfway of the length of the coach. This seam reaches from the metal moulding all the waydown to the moulding above the compartments. I went out and can catch my fingernail in the seam. Is this the starting of the subject of this post??

Jim
'92 Grand Villa 36' w/8.3Cummins mechanical
ORED
Build#4062

Re: Delamination?

Reply #1
Likely not.

It is common to see the sidewall beams, particularly in certain light or when dew is in the sidewall. 

Sound it with your knuckle or plastic hammer/plastic screwdriver head.  It should sound solid and just like the other beams.  Hollow sound-- could indicate a problem.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Delamination?

Reply #2
Brett, It's not the beams. Yes you can see where the cage beams are. This looks like where panels ar butted together. They seem to be well sealed - I also found one on the passenger side close to where the rear  large awning support is. Guess I had never looked so close before. I seem to remember seeing pics of how the side panels were put on to the steel cage but don't remember where...These are not actually  a crack that you can see in to.

Jim
'92 Grand Villa 36' w/8.3Cummins mechanical
ORED
Build#4062

Re: Delamination?

Reply #3
Sounds like a crack in the paint top coat from the coach being twisted while trying to level it. I can see similar "cracks" in two places on our coach, but no incursion of water yet. I just make sure I wax the areas very well a couple times a year.
Nitehawk,  Demolition Lady, & our NEW master, Zippy the speeding BB cat.
1989 Grand Villa 36' ORED
Oshkosh chassis, 8.2 DD V8
2006 Saturn Vue AWD

Re: Delamination?

Reply #4
Can you post a picture?
1993 U300 40ft GV SE
Build # 4344


Re: Delamination?

Reply #6
Seam in the side wall??? Panels butted together???

Yes, please post pictures.

Thanks.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Delamination?

Reply #7
Jim,

That sounds like the seam in the glass table where they laid up the sidewalls and then vacuum molded all the parts together. If they didn't fill the seam in the glass joint just right it left a seam in the fiberglass.  We have seen several sidewalls like that but a pic would be good to help tell.

Pamela & Mike
Pamela & Mike 97 U 320

"It's not what happens to you, but how you react to it that matters."

Re: Delamination?

Reply #8
Are you saying my sidewalls are one piece? That will alieve some of my worries. I have a '69 & a '78
Travco. They have some bulges but no seams that I have seen so far.

Jim
'92 Grand Villa 36' w/8.3Cummins mechanical
ORED
Build#4062

Re: Delamination?

Reply #9
Jim,

On your '92 from the belt line up to the roof attachment and front cap to rear cap should be one piece. Our '92 sidewalls were all one piece and had a glass production table seam showing. After questioning about the little mold imperfection that was on some of the coaches back then we were taken back to the production room and given a one on one look at the sidewall production table and process.

Pamela & Mike
Pamela & Mike 97 U 320

"It's not what happens to you, but how you react to it that matters."

Re: Delamination?

Reply #10
Like Pamela and Mike said those lines were caused by the table where the fiberglass was laid up. Your sidewall is one piece.
previous 1984 35 ft ORED 250 HP 3208 Cat       
previous 1998 40 ft U295 CAI 325 hp Cummins
previous 2003 40 Ft u320 build #6140 450 Cummins M11.                                                         
1999 Mazda Miata
Ron, Nancy, Tipper the cat, Max The dog
1997 U 270 36 ft build number 5174 8.3 Cummins

Re: Delamination?

Reply #11
To read up on RV Fiberglass Siding just Google "Filon"  the are the biggest manufacture.
1988  40' Grand Villa Cat 3208t

Re: Delamination?

Reply #12
Thanks, folks. I was beginning to worry about having to make a bank loan and go to NAC!
'92 Grand Villa 36' w/8.3Cummins mechanical
ORED
Build#4062

Re: Delamination?

Reply #13
Plate glass table.  12' lenght
"Riding and rejoicing"
Bob
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: Delamination?

Reply #14
To read up on RV Fiberglass Siding just Google "Filon"  the are the biggest manufacture.

With all due respect, Foretravel didn't use Filon for sidewall construction in '92.

Pamela & Mike

Pamela & Mike 97 U 320

"It's not what happens to you, but how you react to it that matters."


Re: Delamination?

Reply #16
I know nothing about 92's but in 99', they laid up fiberglass and then Gelcoat. You can see the layers in the picture below. They used filon or something like it in the Unicoaches in the basement compartment walls, the top and bottom skins, and the basement ceiling. In the picture, the top is the thin layer of gelcoat on top of the fiberglass. I think the construction is similar in earlier years from what I have seen, but I have no direct experience. Until proven wrong, I believe that not using filon on the exterior of a coach (other than the bottom skin), is one of the things that has made them different than most of the other makers.
Don
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Don & Tys
1999 U270 3602 WTFE #5402
Xtreme Stage 1 w/Headlight, Step Conversion, etc.
2009 Honda Fit Sport with Navi
Freedom is NOT "just another word for nothing left to lose"... with apologies to Kris Kristofferson

Re: Delamination?

Reply #17
I think Nancy thinks "Filon" is a company that builds RV walls for F T  ^.^d  8)
JohnH
Coachless, now use aircraft. 2003 Ford Travelair TC280 class C. Super shape. Just for 1 yr .
1994 Ford E350 ClassC,total renovation inside and out. Now sold.
2000 U295  36' Cummins 350 c/w Banks Stinger, Resonator upgrade,Solar, LED lites.Residential fridge with slide out pantry. Build 5674. Sold
ex 92 GV 022C ored Cummins. Sold
ex 95 GV240 cat 3116. Sold
2017 Mini cooper s & 2016 land Rover LR2 HSE  LUX.
jhaygarth@aol.com    SKP #130098
treat everyone as you would like to be.

Re: Delamination?

Reply #18
The visible seam on our coach runs top to bottom on the left side, the right side seam is above the middle of the door. I can feel it when I run my hand across the sidewall. After a thorough inspection my coach has 2 seams on each side, drivers side has a seam 1 ft. forward of the bedroom window and another aft of the kitchen window. Pass. side has the seams forward of the bedroom window and the short one over the middle of the door. 
88 Grand Villa 36' ORED 3208 (throwaway)Cat.
 Build # 3150
Happiness is the maximum agreement of reality and desire.

 

Re: Delamination?

Reply #19

The sidewalls were made in house and produced like Don has explained. The end caps and basement doors were also made in the Foretravel fiberglass shop.

Pamela & Mike
Pamela & Mike 97 U 320

"It's not what happens to you, but how you react to it that matters."