Skip to main content
Topic: Changing fuel lines (Read 892 times) previous topic - next topic

Changing fuel lines

I want to change my aqua-hot fuel lines and to get the fiber glass fuel tank cover off it looks like I have to take the door seal lip
off. I have all the screws out and it looks like it is glued down. Am I missing something
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Changing fuel lines

Reply #1
Screws are also underneath the bottom frame.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Changing fuel lines

Reply #2
Thanks, I will check it out tomorrow
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Changing fuel lines

Reply #3
I want to change my aqua-hot fuel lines and to get the fiber glass fuel tank cover off it looks like I have to take the door seal lip
off. I have all the screws out and it looks like it is glued down. Am I missing something
If you are talking about the main fuel tank I don't have a aqua- hot on my coach yes it is glued and glued good I had to use a heat gun on the fibre glass cover and heat it up good to get the glued to let go and I got the cover off with out taking the door seal lip off  after the covers are off you have to remove the seal lip to side the tank to get at the lines there are three bolts on each side you get to then from underneath

Rick & Hilda looking forward to full- timing one day for now couple of months at a time
1999 U270 3602
Built number  5530.  Feb 1999            Motorcade  number 18438
8.3 Cummins Allison six speed with brake  retarder
Purchased Nov 28 2019

Re: Changing fuel lines

Reply #4
I just want to get the fiber glass cover out of the way and see it I can change the aqua-hot lines with the tank in place. The aqua-hot
quit once on the last trip and at night a few times I heard it almost quit, so I might have a fuel problem and as the fuel lines haven't been changed I'll start there. I don't want to get into anything major until spring as I want to ski every week.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Changing fuel lines

Reply #5
On mine there was some double sided tape holding it in. The clearance is tight getting it out. You might be able to get it changed out without pulling the tank. Some have cut a hole in the floor right above.
'99 U320 40 WTFE
Build #5462,
1500 Watts Solar 600 amp Victron lithium
2012 Jeep Grand Cherokee Overland Hemi
Instagram bobfnbw
Retired

Re: Changing fuel lines

Reply #6
Oldguy,

I had all my fuel lines replaced at MoT last summer.  I do not know if all fuel tank pick-ups are identical but at least we have the same year and model coach, in fact they were only five units apart on the assembly line.  The pick-ups were in two clusters on the starboard side.  Unfortunately I did not specifically identify which went to the main engine, generator or Aqua Hot.  From the below pictures the pick-ups toward the center of the tank appear much larger than the others so must be for the main engine.  Therefore, the ones closer to the street side are likely the Aqua Hot, generator and vent line.  The white strips you see on the end of the tank are very tenacious double sticky tape which make removing the fiberglass panel very difficult even after all screws have been removed. 

If the Aqua Hot fuel lines are close enough to the edge it may be possible to replace them without sliding the tank out a couple of feet as the mechanics at MoT did. 

Good luck,

Richard
Jan & Richard Witt
1999 U-320  36ft WTFE
Build Number: 5478 Motorcade: 16599
2011 Jeep Wrangler Unlimited w/Air Force One
Jan: NO5U, Richard:KA5RIW
The selected media item is not currently available.

Re: Changing fuel lines

Reply #7
The fiber glass cover is siliconed in place. It just looked like it wouldn't clear the lip of the door seal. I had to stop working on it
as it started to rain on Thursday afternoon and has been raining since. I hope it stops this afternoon.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Changing fuel lines

Reply #8
Got the fiber glass cover off and waiting until my son gets here to help me sort out which hoses are for the Agua-hot.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Changing fuel lines

Reply #9
They are changed.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Changing fuel lines

Reply #10
Richard looking at your pictures I see only 3 other fittings after the aqua-hot fittings. Does the generator have no return line. I think
I will be able to change the other lines without removing the tank.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Changing fuel lines

Reply #11
What brand and size or sizes of fuel line are being used. 
1999 U270 40 #5518
USN. USPS.

Re: Changing fuel lines

Reply #12
The Aqua-hot lines are 1/4 and the other ones are bigger, maybe 3/8 and they may be different sizes. I didn't pay too much
attention as I wasn't going to do them this weekend. Someone else may have the answer.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Changing fuel lines

Reply #13
Both the main engine and the generator (any Diesel engine) will have both supply and return lines. I don't believe that Aqua Hot has a return line, only a supply line.


Edit:  I stand corrected, The Aqua Hot does indeed have a return fuel line as well as its supply line. 

Thanks Craneman for enlightening me. 

Richard
Jan & Richard Witt
1999 U-320  36ft WTFE
Build Number: 5478 Motorcade: 16599
2011 Jeep Wrangler Unlimited w/Air Force One
Jan: NO5U, Richard:KA5RIW
The selected media item is not currently available.

Re: Changing fuel lines

Reply #14
Both the main engine and the generator (any Diesel engine) will have both supply and return lines. I don't believe that Aqua Hot has a return line, only a supply line.
It has a return line.

Fuel lines
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Changing fuel lines

Reply #15
My configuration is different but I thought there should be one more fitting and I see there could be one in the middle of the
tank somewhere. Thanks for the pictures.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Changing fuel lines

Reply #16
The supply for the engine is in the middle of the tank along with the vent.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Changing fuel lines

Reply #17
As the engine supply is in the middle of the tank I don't have much choice, I will have to pull the tank when I change the engine
fuel lines.  I think the vent line is on the right side of the tank as I was only missing one fitting. I wondered why all the fittings
weren't together then I realized going around corners the pickup will have more chance of staying in the fuel when the tank is low.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Changing fuel lines

Reply #18
Are you saying that changing the AH fuel lines were  done without moving the fuel tank? If so, how hard was the job. I'm looking at doing my fuel lines when the weather thaws.

Larry
Larry Warren
1996  U320 36' SBID "Lola" sold 2020
Build #4970
Motorcade #18318

Re: Changing fuel lines

Reply #19
Are you saying that changing the AH fuel lines were  done without moving the fuel tank? If so, how hard was the job. I'm looking at doing my fuel lines when the weather thaws.

Larry

I have the opposite question.. thinking of removing mine and adding a longer pickup tube for Genny.. I understand the Cons involved

 

Re: Changing fuel lines

Reply #20
As the engine supply is in the middle of the tank I don't have much choice, I will have to pull the tank when I change the engine
fuel lines.  I think the vent line is on the right side of the tank as I was only missing one fitting. I wondered why all the fittings
weren't together then I realized going around corners the pickup will have more chance of staying in the fuel when the tank is low.
There are 5 fittings on the side of the tank. 2 supplies for gen and AH, 3 returns for engine, gen. and AH. 2 fittings in the center, engine supply and vent.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean