Re: roof crack with picture
Reply #2 –
Coating
Gel Coat
Fiberglass
Plywood
It looks like you are into the fiberglass. Look to see if the crack has been completely ground out. If you hit the plywood it is not a problem. As Scott indicated, if you go down 1/8 inch deep you should be roughly an inch and 1/2 wide. On my own cracks, I've used epoxy mixed with powdered filler and chopped strand mat on individual cracks. I may ultimately put a layer of fiberglass cloth over the entire top.
I would also look to see if there is some source of water that caused the crack. The source can be several feet away at one of the A/Cs or other roof penetrations. The water can migrate several feet either between the fiberglass and the plywood or even between the gel coat and the fiberglass, ultimately surfacing in a crack. I'm sure cracks may form from other causes as well. If you've only got a single crack, it's pretty minor to fix.