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Topic: 1996 Allison transmission connections (Read 180 times) previous topic - next topic

1996 Allison transmission connections

On the driver side of my Allison 6 speed, I have a round wire harness that is showing wear on the actual aluminum connector. Can you replace these or do they make them anymore? All works great but it is a wear item from corrosion apparently and I would like to get a new one. .
Thanks
1996 U295-36, Cummins 300hp, 8.3. Build number 4864. Vin number 1F97D536XTNO54271. Purchased October 31, 2019.
 

Re: 1996 Allison transmission connections

Reply #1 –

Does it look like the attached picture? That model is no longer made. It's a 31 pin Deutsch connector. You should be able to find numbers on the side of it.

Aluminum Male
Aluminum Female

Composite Male
Composite Female

Deutsch Pin removal tool

Here are replacement options. Aluminum or Composite depending on your preference. The Aluminum do tend to get stuck together and are a pain to take apart sometimes. The composite is my preference because of that.

The removal tool is how you get the pins out. It slides over the back of the wire and you push it in and it releases the tangs that are holding the pins in. Then the wire, tool and pin all slide out. 


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