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Grandvilla roof material

I have a 1990 U280 Grandvilla, 36 '.  I don't know what kind of roof it has..... It's leaking (I'm outside of Seattle in the wettest winter on record.) I think it is original, but when I asked the RV repair shop over the phone they asked me if it was fiberglass, or rubber, or something else. And I don't know.

Also, has anyone replaced their roof  before? Any recommendations, opinions? Estimate cost?

Thanks,  Susan
Susan
Chimayo, NM
1990 U280 36'

Re: Grandvilla roof material

Reply #1
Our coach is a 1989 GV and the roof is fiberglass. I don't think Foretravel used anything but Fiberglass on ANY coaches after about 1986--maybe even earlier.
Nitehawk,  Demolition Lady, & our NEW master, Zippy the speeding BB cat.
1989 Grand Villa 36' ORED
Oshkosh chassis, 8.2 DD V8
2006 Saturn Vue AWD

Re: Grandvilla roof material

Reply #2
Susan,

Determine EXACTLY WHAT IS LEAKING.

Suspect it is NOT the roof itself, but aged calking around a roof "penetration".
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Grandvilla roof material

Reply #3
If it is fiberglass - can fiberglass crack?  Last summer I had a two foot crack and I repaired it with a special tape and sealant.
EternaBond RSW-6-50 White Roof Seal

I have a lot on my roof - two solar panels that I had put on in 2007 in Quartzite.... but other things by previous owners. Like antennas, and dishes' brackets - tho the antennas and dishes are gone, the footings are still there.

There seem to be little hair cracks coming out from vents and things. I tried to caulk them.

Guess my main question - is the roof actually fiberglass - and is that what cracked?
Susan
Chimayo, NM
1990 U280 36'

Re: Grandvilla roof material

Reply #4
Yes, the roof is fiberglass along with the sidewalls, front and rear caps and the underbelly also. I've not heard of anyone replacing their fiberglass roof. Unless it was maybe a damage repair. I suppose you could overcoat the existing roof with a new layer.

 Have you tried the Barry and Darlene Brideau's Personal Website site. Tons of Foretravel specific info there.
 
 Where do you see the water at inside ?
Robert and Susan
 1995 36' 280 WTBI 8.3 3060r
 1200 watts on the roof, 720 Ah of lithium's
 Build # 4637. Motorcade # 17599
        FMCA  # 451505
        18  Wrangler JLUR

Re: Grandvilla roof material

Reply #5
With fiberglass, you could have either very fine hairline cracks (will not allow water intrusion) or deep cracks through the fiberglass.

The latter are very rare.

Yes, on an older coach, no issues with using Eternabond to seal questionable areas.  Be sure to clean completely before applying and "roller" on for good adhesion.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Grandvilla roof material

Reply #6
  It's leaking (I'm outside of Seattle in the wettest winter on record.)

Ha! "Wax as in candles, rain as in Seattle".  You know we've lived up there most all of our lives!  Other than coming down here (it's 92 and roof air is needed), I'd get the coach as level as possible and  try to see where the ingress is. It may not be at the interior leak you see;  water has a odd way way of finding a path that is not at the opening itself. I would doubt it's the roof, bet you've got a leak in a "by others" install. How bad? Where is the water coming in?  Let us know how it goes,  we have friends up there that have a RV shop & have a couple of forklifts that are perfect for finding the problem, let us know if we can help.
1993 U-240 "La Villa Grande"..CAT 3116 w/ Pacbrake PRXB...Allison 3060 6-speed..
Previous: 1983 Airstream 310 turbo diesel, 1979 Airstream 280 turbo diesel
                                      Build # 4297
                                      PNW natives
                      Home base:  'Cactus Hug' (Ajo, Arizona)
                        DW Judy & Chet the wonder dog
                        Full-Timers 'Sailing the asphalt sea'

Re: Grandvilla roof material

Reply #7
we have friends up there that have a RV shop & have a couple of forklifts that are perfect for finding the problem, let us know if we can help.


 Ok, I'll bite. How in the world does a forklift help you find a water leak  :-D

 
Robert and Susan
 1995 36' 280 WTBI 8.3 3060r
 1200 watts on the roof, 720 Ah of lithium's
 Build # 4637. Motorcade # 17599
        FMCA  # 451505
        18  Wrangler JLUR

Re: Grandvilla roof material

Reply #8
Was kind of wondering myself about the forklift..... :-\

The leak is coming in through a music speaker under the dropdown clothes shelf (with roller door) above and to the right of the bed.  I have a bowl catching the water until it dries enough for me to climb up on the roof. But today I noticed the vinyl ceiling was unattached from the center seam strip, and when I touched it I realized there was a "bowl" of water there! So, I got the water out, after putting a tarp on the bed. Thinking I will have to let down that whole ceiling vinyl to distinguish where the leak is coming in from.

I turned on engine to run, thus also enabling the levelers. 

I am glad to know that I don't have to replace the whole roof. But sounds like I need to get up on top and replace all caulking... it may be the bead along where the very back of the roof connects to the back wall.
Susan
Chimayo, NM
1990 U280 36'

Re: Grandvilla roof material

Reply #9
Susan, Being that vintage with a flat roof I would highly suspect the air conditioner gaskets. Best to get the coach off level left or right for water to freely run off.
Doug W.
96 36' U270 CSGI #4946
04 Toyota Tacoma 4x4
PNW

Re: Grandvilla roof material

Reply #10

 Ok, I'll bite. How in the world does a forklift help you find a water leak 

My guys have extensions on their forklifts to be able to inspect and repair any roof problems. They replaced both our ACs with this slick method.  Eric's RV Performance Intro page
1993 U-240 "La Villa Grande"..CAT 3116 w/ Pacbrake PRXB...Allison 3060 6-speed..
Previous: 1983 Airstream 310 turbo diesel, 1979 Airstream 280 turbo diesel
                                      Build # 4297
                                      PNW natives
                      Home base:  'Cactus Hug' (Ajo, Arizona)
                        DW Judy & Chet the wonder dog
                        Full-Timers 'Sailing the asphalt sea'

Re: Grandvilla roof material

Reply #11
Check the skylight over the tub. Ours leaked and the water came in in different places.
Sometimes in the shower, sometimes in the bedroom driver's side wall, down thru the upper cabinet.
Didn't find the cause until we removed the skylight and found the aluminum retainer had weld beads that broke the fiberglass corners. Filed off the beads, resealed everything--three years ago and still no leaks!!
Nitehawk,  Demolition Lady, & our NEW master, Zippy the speeding BB cat.
1989 Grand Villa 36' ORED
Oshkosh chassis, 8.2 DD V8
2006 Saturn Vue AWD

Re: Grandvilla roof material

Reply #12
FT uses a blower to pressurize the coach, then uses a bubble solution on the roof to identify leak sources.  I had a leak at the driver's map light bezel.  FT found the source quite far away.
Regards,
Brett

'99 42' Foretravel Xtreme
'14 Brown Motorsports Stacker
'05 Chevy SSR
'02 BMW R1150R

Re: Grandvilla roof material

Reply #13
Our recently acquired 1999 U270 developed a leak at the corner of the wall and carpet on both sides of the bed.  We have made an appointment with Westcraft in Fife Wa to have the pressure and soap bubble test done this Friday.  Hope it is as easy as the map light find and fix.  Will keep everybody posted.  Water leaks are the worst.
Dale & Bernice and Gracie
1999 U270 3602WTFE Coach #5422
Cummins ISC 8.3 350hp
Allison MD-3066R 6 Speed
Ex Artic Fox 25Y
Ex Artic Fox 22G
2017 Passat on a Kar Kaddy SS

Re: Grandvilla roof material

Reply #14
Our 88 GV has a patch on the Fiberglass roof and small splits around the luggage rack mounts. The problem we have is the Massive split in the roof above the side door caused I think by over flexing the chassis, don't know who or where the patch was applied but I'd like to get another
88 Grand Villa 36' ORED 3208 (throwaway)Cat.
 Build # 3150
Happiness is the maximum agreement of reality and desire.

Re: Grandvilla roof material

Reply #15
Susan suggest you get a white tarp, I hate the blue ones and cover the roof, I have been where you are with your roof.  I will post pictures tomorrow, the main thing here is to stop any more water from entering the roof structure, it  needs to be dried out before repair can be done.  The roof structure looks a lot like honeycomb with hard foam filling a number of cavities.
1988  40' Grand Villa Cat 3208t

Re: Grandvilla roof material

Reply #16
Any flat roof RV will leak due to the 120lb AC Roof Unit bouncing up an down.  The fix is to remove the AC and use 1"x3" oak strips screwed down with steel metal screws around the 14" x 14" roof opening.  Place the Oak between the fiberglass and the Aluminum structure, use some RTV to help the wood slide into place. Remount AC with new gasket compressing the gasket to 1/2 of original thickness.  Did ours 3 years ago no leaks yet.  Now about the trim strips between the front and rear caps and the roof and sides.  The factory used no sealant under these trim strips, just relied on sealant on the edges to seal.  The leak factor is not that bad unless you have the coach set up to flow rain water off one side or flow it off the front or rear.  The area to pay attention to is where the top trim strip butts against the cap trim strip. I had a hole about 1" long right there that allowed water to flow in , down the front cap to the floor and under the paneling.  The cap is still open waiting for it to dry out.
I suggest using RTV under the trim strip to seal, this way the strip can always be removed if necessary.
1988  40' Grand Villa Cat 3208t

Re: Grandvilla roof material

Reply #17
NancyS,

Actually a leak from the A/C to roof seam is reasonably unusual on a Foretravel.  And, when it occurs, a simple retorquing of the 4 hold down bolts or at most replacement of the gasket should fix it.

Have never seen a Foretravel factory, Extreme or MOT "fix" such as you suggest. But would sure be interested in anyone who has done this on a Foretravel!
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Grandvilla roof material

Reply #18
We live in Puyallup, and have identical weather issues. Three years ago, I noticed a sag in the headliner over the bed, on the drivers side, and within days, the material had pulled free from the center seam-strip. No water evident (thankfully), but a definite freak-out.
  On the roof, I observed no cracking in the fiberglass and the seal around all vents and accessories was in good shape. Started scrutinizing the units themselves, and found a crack in the Lexan skylight over the shower. Rain was working its way down the inside and between the double-wall sleeve. The crack and the water leak were not visible from inside of the coach. If the adhesive in the ceiling had not failed, it probably would have gone unnoticed until the wood had started to dry rot.
  I would suggest that you take a very close look at the obvious possible routes of water entry before making plans to re-surface the roof. Both Nitehawk and I found our leaks through the skylight before we had to spend a ton of money on major repairs.
  Then it will be time to re-seal the joints, and keep that 'glass waxed! Hope you caught it in time.
  Good luck,
  Steve & Nikki

Route 66_End to End....someday

  1986 36' Grand Villa
    2015 Jeep Patriot
        K1SLD Steve
        K9NIK Nikki

 

Re: Grandvilla roof material

Reply #19
EternaBond seals, remains flexable & stays in place without issues forever (yes, that's a long time.)
The easiest place to purchase (& cheapest) is ebay.
Wipe the area w/prepsol (wax, road grime etc..) lay down the tape THEN roll it down or stand on it to activate the tape.
EternaBond is.. GREAT..  PC
S/W Houston 95" U320C SE/40' 
Build #4778  Cummins M11
Repairs & Covered RV Parking (BAO)
PPL is close..