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Topic: Prosine 2.5 Battery Temperature Sensor (Read 953 times) previous topic - next topic

Prosine 2.5 Battery Temperature Sensor

Hey all, I was wondering if anyone had any advice about Xantrex battery temperature sensors.  I am on the lookout for a replacement for mine since the wire fell out, ostensibly part number 808-0231.  This part is NOT able to be located.  When I called Xantrex they mentioned the sensors are not compatible with each other.  The interesting thing though is that my sensor which should look like this



Actually looks like this



Which if they really aren't compatible would go a long way to explaining why my charger always seemed to have a bit lower voltage.  I was a bit surprised when I disconnected it and set the battery temp on "warm" voltage was higher than I am used to meaning this has been an issue for a while.

Since I am so unable to find 808-0231 my question is if anyone has any idea if the almost identical looking part but different color, 808-0232 is actually the same resistance and would work properly. 



The schneider electric website specifically says it isn't compatible and nobody anywhere has ever suggested they are so I know I am fishing for a "yes it works" in a sea of "it's not going to work" but I figure it's worth a try ;)

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Re: Prosine 2.5 Battery Temperature Sensor

Reply #1
Does this match our model.

DonRowe.com: Xantrex 808-0232-01 TRUEcharge2 Battery Temperature Sensor
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Prosine 2.5 Battery Temperature Sensor

Reply #2

The truecharge*2* one is specifically the one they said wouldn't work.  I couldn't really get a straight answer on some of the others, probably just because the stuff hasn't been manufactured in so long.

Re: Prosine 2.5 Battery Temperature Sensor

Reply #3
Mark, How about fixing your 'wire fell out' sensor.  Trim outer cover, solder wire to thermistor.  The sensor does not electrically contact the mounting hole part or battery terminal.  It is just measuring temperature of the battery terminal connector.

Xantrex Prosine models get a little confusing, because a much later model, and maybe still current, Xantrex Prosine 2.0 is a completely different charger that  does not resemble the 2.5 and 3.0 models that are so popular in Foretravels. 

The 2.0, which we have, uses that yellow unit you linked to.
http://www.xantrex.com/power-products/inverter-chargers/prosine-2.aspx

So extra clarity with Xantrex may be needed, especially if the tech on the phone has never seen the older 2.5 & 3.0, as they may be over 10 years  old.

I  guess you could measure the resistance of your broken sensor and measure the resistance of replacement to know if they are the same.  The complexity comes in thermistor resistance over temp changes.

Re: Prosine 2.5 Battery Temperature Sensor

Reply #4
There are 4 wires coming out.  I assume a thermistor only needs 2 of the 4 RJ11 wires.  Do you recall which are hooked up?  Honestly mine might be fixable but the wire failed right at the epoxy blob so it'll be a bit interesting.

Re: Prosine 2.5 Battery Temperature Sensor

Reply #5
Any chance previous owner just soldered the wires to that connector?
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Prosine 2.5 Battery Temperature Sensor

Reply #6
Any chance previous owner just soldered the wires to that connector?

I don't think so.  It looks like it frayed and degraded due to some combination of heat, viberation and diesel fumes.  Like everything on this coach ;)

Re: Prosine 2.5 Battery Temperature Sensor

Reply #7
A shot in the dark. Many temp sensors are 10k ohms - so if you can get a reading on it, it may be available at a local HVAC supply house for less than $20.
Old Phart Phred, EIEIO
89 GV ored 36' #3405 300 hp cat 3208 ATAAC side radiator, mountain tamer exhaust brake

Re: Prosine 2.5 Battery Temperature Sensor

Reply #8
A shot in the dark. Many temp sensors are 10k ohms - so if you can get a reading on it, it may be available at a local HVAC supply house for less than $20.

If it's just a 10k thermistor I have a stack of 20 of them ;)  I figured it'd be different because xantrex made 5 different parts and said none of them are compatible.

 

Re: Prosine 2.5 Battery Temperature Sensor

Reply #9
You might be able to get more info if you call bio-benefit energy in Costa Mesa, Ca and talk to Eric.  He has mentioned lack of parts on some brands.  Prosine was one if memory serves me.

Or JB inverter repair in Chino Hills, Ca?  John

"Riding and rejoicing"
Bob
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4