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Topic: Replacing polypropylene water lines with pex (Read 1235 times) previous topic - next topic

Replacing polypropylene water lines with pex

My projected date for doing this is the summer of 2020.  Any tips from those that have done this or have recommendations is appreciated.  It appears to not be too complicated as there is easy access from the water heater thru the bathroom area, the drain valves, and kitchen covering a relatively short area.  My concern is the area going to the shower and tub from the monoblock.  Have any forum members replaced these grey polypropylene water lines to the shower and tub with pex?

My concern is how sanitizing our grey polybutelene pipes used in many older motorhomes, including my FT, build 5040 can and will speed up future leaks.  These are caused by the  sanitizer speeding up the hardening of the lines, leading to future water leaks.  Not so much with pex.  Up to now, I have only done short line line repairs utilizing pex and the following coupler.

SharkBite U4008LFA Conversion Coupling, 1/2-Inch by 1/2-Inch - Pipe Fittings...

Since sanitizing my polypropylene lines,  which are more effected by sanitizer, than pex, I will be doing this project the summer of 2020. I recently purchased many feet of pex (following  link) to replace as much of my lines as posible for a project the summer of 2020, this pex from Amazon, along with a few sections of straight line pex.

And so, have any forum members replaced these grey polypropylene water lines to the shower and tub with pex and how did it go?

Pexflow PXKT-RB10012 PEX Potable Water Tubing Combo Non-Barrier Pipe for...

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97 U295 40, Build #5040, 6C8.3 325 HP
Oregon Continuous Traveler
Samsung Residential #RF20HFENBSR,
Xantrex SW2012, (3)AGM8D Hse, (2)AGM Grp24 Eng, Victron BMV-712, 1800w Solar 4 LG & 2 Sunpower
Extreme Full Body Pt w/hdlmps, new furn/floor, 4 down Lexus 2004 GX470 AWD curb weight 4,740 lbs
Prev: 1990 Barth, 10L 300 2 yrs; 91&92 Monaco Signature, 10 yrs, 10L C 300 &  6C8.3 300; 1997 ForeT 6C8.3 325 since May 2017.  Employed by Guaranty RV 14+ yrs.  Former VW New Car Dlr/Service Dlr, Sales Mgr, Rv Sales, and Service Adviser from 1968-2017
"Don't criticize what you can't understand" Bob Dylan

Re: Replacing polypropylene water lines with pex

Reply #1
Any guess as to what year Foretravel quit using polypropylene? My '81 has it and I had to carry a kit with lots of tee's, union's and fittings up in one of the storage pods to keep up with leaks on trips.
 I don't see any grey lines in the'99.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Replacing polypropylene water lines with pex

Reply #2
Jack, if you are going to replace all of the tubing with PEX invest in the tools to do the connections.  With as many connections as you will make much cheaper than Shark Bite fittings.
Roger Engdahl and Susan Green
2001 U320 3610 #5879 (Home2) - 2014 Jeep Cherokee or 2018 F150
Hastings, MN

Re: Replacing polypropylene water lines with pex

Reply #3
Our '93 model has had, to the best of my knowledge, zero water leaks in the original water pipes.  I have never seen any sign of a repair, or come across a replaced section.  (Except where I replaced our kitchen sink)  Of course, the history of every coach is different.  Our water system may not have been "sanitized" as often as yours.  No way to tell...but I've never noticed any flora growing in the fresh water tank or the water lines.

Just saying...replacing pipes may not be something owners need to stress over, unless they start having leakage problems.
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Replacing polypropylene water lines with pex

Reply #4
Ditto what Roger said,get the Pex crimper,much better.
96 U270 BUILD 4810
85 380SL
Drummonds TN.

Re: Replacing polypropylene water lines with pex

Reply #5
I think it must have been some time in the 97' year models that Foretravel started using PEX, because I am pretty sure I have seen pictures on the forum where OEM PEX was clearly visible in 97' model year coaches. That would mean that some 97's with a build date in 96' or even early 97' are using the polybutylene. It would be interesting to know what the build number cut off is for when the polybutylene was phased out.
Don
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Don & Tys
1999 U270 3602 WTFE #5402
Xtreme Stage 1 w/Headlight, Step Conversion, etc.
2009 Honda Fit Sport with Navi
Freedom is NOT "just another word for nothing left to lose"... with apologies to Kris Kristofferson

Re: Replacing polypropylene water lines with pex

Reply #6
I think it must have been some time in the 97' year models that Foretravel started using PEX, because I am pretty sure I have seen pictures on the forum where OEM PEX was clearly visible in 97' model year coaches. That would mean that some 97's with a build date in 96' or even early 97' are using the polybutylene. It would be interesting to know what the build number cut off is for when the polybutylene was phased out.
Don
Poly in my 97, #5000.

Re: Replacing polypropylene water lines with pex

Reply #7
Yours is 40 units earlier than Jack's, so that correlates with my theory... Now if someone with a 97' and PEX will chime in with their build date and number, we can narrow it down...
Don
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Don & Tys
1999 U270 3602 WTFE #5402
Xtreme Stage 1 w/Headlight, Step Conversion, etc.
2009 Honda Fit Sport with Navi
Freedom is NOT "just another word for nothing left to lose"... with apologies to Kris Kristofferson

Re: Replacing polypropylene water lines with pex

Reply #8
I know #5161 is PEX and is an April '97 build.

Mike
Pamela & Mike 97 U 320

"It's not what happens to you, but how you react to it that matters."

Re: Replacing polypropylene water lines with pex

Reply #9
Build 4810, have the grey lines.
96 U270 BUILD 4810
85 380SL
Drummonds TN.

Re: Replacing polypropylene water lines with pex

Reply #10
Not trying to hijack this thread with a new topic but I think it adds to the discussion.  If you are going to change to PEX, then what is your connection preference.  PEX Crimp or PEX Clamp. 

I feel I would go with the PEX Clamp.  The video states that the PEX Clamp is easier to remove and the clamps are made from stainless steel.  The crimp ring looks like they will rust and will  be difficult to remove.
Just wondering,
John M.

Differences Between PEX Crimp Connections and PEX Clamp Connections - YouTube
John & Carm Morales

"We travel not to go anywhere, but to just go.  We travel for travel's sake.  Our great desire is to move."

Re: Replacing polypropylene water lines with pex

Reply #11
John,
I have used both the crimps and punch clamps. They are both removable with the right tool. The crimps are made of copper, not steel. Removing the copper crimps requires cutting the pex shorter. I prefer the clamps for most applications.
Don
The selected media item is not currently available.
Don & Tys
1999 U270 3602 WTFE #5402
Xtreme Stage 1 w/Headlight, Step Conversion, etc.
2009 Honda Fit Sport with Navi
Freedom is NOT "just another word for nothing left to lose"... with apologies to Kris Kristofferson

Re: Replacing polypropylene water lines with pex

Reply #12
John,

I use nothing but the copper crimps.

@ Jack,
If you do go with crimps spend the money and buy a proper offset crimper.  Well worth the $ over the ones you buy at a home improvement store. Look for one of these Zurn QCRT3CM (this should be for 1/2") they do make less expensive knock offs that seem to work just as good.

Mike
Pamela & Mike 97 U 320

"It's not what happens to you, but how you react to it that matters."

Re: Replacing polypropylene water lines with pex

Reply #13
And so, have any forum members replaced these grey polypropylene water lines to the shower and tub with pex and how did it go?

Jack,

Getting to and removing some of the anti-viberation clamps so you can remove the old pipe is a big pain in the AZZ. Some places there isn't enough room to just leave the old and pull in new PEX.

Mike
Pamela & Mike 97 U 320

"It's not what happens to you, but how you react to it that matters."

Re: Replacing polypropylene water lines with pex

Reply #14
I would recommend buying PEX in 50 foot rolls.  Red  and blue for color code.
You can save money and heart aches in buying sharkbite fittings in bulk pricing.
There are places you won't get the crimper tool in.  Just my 2 cents.
Joe & Dottie Allen
Sold!  December 2023.      2000 U320; build # 5645
Our coach " Maxine"
Motorcade #  15922;  Escapee 150950; FMCA F330833; Boondockers Welcome;  Harvest Hosts;  Thousand Trails
'98 U320 from 2000-'06
USAF '62-'66

"Do not spoil what you have by desiring what you have not; remember that what you now have was once among the things you only hoped for." ―Epicurus

Re: Replacing polypropylene water lines with pex

Reply #15
If you have poly do you also have the manifold to turn each line on or off?  I have the manifold and think I have pex but would not bet a beer on it at his time until I go and look.
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Replacing polypropylene water lines with pex

Reply #16
I have used the crimp rings for years, but the tools that are needed to put them on are very large and difficult to get into any confined area, which is a distinct disadvantage in an RV.
The stainless clamps are easier to put on in confined areas and much easier to remove than the compression rings, even if you have the removal tool.
The Amazon tool for $24 with blue handles is much easier to work with and their supplies are way cheaper than Lowes or Home Depot.
On fittings you may want to consider the plastic rather than the brass connectors, the brass fittings are showing that they do deteriorate over time depending on water type etc.

Amazon:  WGJW PEX Clamp Cinch Tool Crimping Tool Crimper for Stainless Steel Clamps
David & Emma Roche
Dino (Golden Doodle)
1999 U270 WTFE 36' Build # 5534
Xtreme "Lights, Stripes & Roof"
Motorcade# 18321
Dayton, Ohio
Towd: Jeep Grand Cherokee
Two Townie Electra Bikes

Life is made to enjoy, the Foretravel helps!

Re: Replacing polypropylene water lines with pex

Reply #17
Typically the polypropylene Manablock  is gray in color and the PEX Manablock is black
David & Emma Roche
Dino (Golden Doodle)
1999 U270 WTFE 36' Build # 5534
Xtreme "Lights, Stripes & Roof"
Motorcade# 18321
Dayton, Ohio
Towd: Jeep Grand Cherokee
Two Townie Electra Bikes

Life is made to enjoy, the Foretravel helps!

Re: Replacing polypropylene water lines with pex

Reply #18
Like Chuck & Jeannie, our 93 has not had any leaks and it still has the original piping. ( I am almost hesitant to say that out loud, because you know what fate that tempts) Our units are essentially 'litter mates'. On a related matter we bought a house a few years back and when we were getting insurance for it one of the questions asked by the adjuster/underwriter was 'Does the house have grey PEX?'. I responded truthfully that it did did not have "grey PEX", it had "polybutylene piping". Note to self: even though we rented the house out it would be good to replace the 'poly B' with PEX, and I bought a 1/2" plus 3/4" crimper to do the job - both on the house and the 'not so tiny house on wheels'. now to get onto both of those projects. I think this comes under the heading of preventive maintenance.
Woody & Sandy Lloyd
1993 Grand Villa
Unihome U280
Cummins / Allison
Build # 4379

Re: Replacing polypropylene water lines with pex

Reply #19
I replaced all of our galvanized pipes in our Mammoth Lakes house with PEX and used the crimps for all but one connection.  The crimps work well, but required more space for the handle spacing.  I found that if I had to remove a ring, I had to use my Dremel to cut and then a slot screwdriver to pry it off.  Even then, it was nearly impossible to remove the tubing from the brass fitting.  I ended up just cutting off the tube and throwing out the fitting, saving time.  I was convinced that the connections would  never leak or come apart on their own.
 In the RV the clamp tool allowed me to get into tighter spaces since it acted more like a nibbler than a bolt cutter.  I only used the push type fitting in one spot where space didn't allow for the tools.  In really tight spaces, I found it easier to assemble a section while it was out in the open, then slide it in.
As mentioned previously, you can buy the tubing in coils or straight sticks.  The coils were great when doing long runs and tracking around obstacles (vent pipes, etc), but I found that when I was making shorter connections I was constantly fighting the curves.  I preferred using the straight sticks for most applications
When I bought the coach, PEX was a big selling point in selecting Foretravel.  Wish I could use if for fuel lines.  Good luck with the project.
2000 U320 mid entry  #5688
2006 Jeep Liberty


USMCR retired
SDFD retired
FEMA US&R TF8

Re: Replacing polypropylene water lines with pex

Reply #20
Build 5121...PEX
1999 U270 36, no slide

Re: Replacing polypropylene water lines with pex

Reply #21
5040, polybutelene .
97 U295 40, Build #5040, 6C8.3 325 HP
Oregon Continuous Traveler
Samsung Residential #RF20HFENBSR,
Xantrex SW2012, (3)AGM8D Hse, (2)AGM Grp24 Eng, Victron BMV-712, 1800w Solar 4 LG & 2 Sunpower
Extreme Full Body Pt w/hdlmps, new furn/floor, 4 down Lexus 2004 GX470 AWD curb weight 4,740 lbs
Prev: 1990 Barth, 10L 300 2 yrs; 91&92 Monaco Signature, 10 yrs, 10L C 300 &  6C8.3 300; 1997 ForeT 6C8.3 325 since May 2017.  Employed by Guaranty RV 14+ yrs.  Former VW New Car Dlr/Service Dlr, Sales Mgr, Rv Sales, and Service Adviser from 1968-2017
"Don't criticize what you can't understand" Bob Dylan

Re: Replacing polypropylene water lines with pex

Reply #22

I have the grey polybutylene lines and have had only one leak and that was from contact with a sharp pointed screw.  FT used lots of pointy screws in building the coach.  I bought this crimp tool to make the repair and install a new sanitary compartment faucet and hose bibb.  IWISS Combo Angle Head PEX Pipe Crimping Tool Kits Used for 1/2" & 3/4" Pex...  You can get in rather tight places, although unless you have a really strong grip, you may need two hands for the crimping.  The copper rings for pex are black.  I will probably never use the tools again and I only used the 1/2" one and the cutter. 

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Jerry Whiteaker former owner 96 U270  36' #4831 Austin,TX-Owner Mods LCD TV w/front cabinet rebuild - LCD TV bedroom - Dual Central AC, either can cool coach w 30 amp - Skylights at roof AC openings - Drop ceiling for ducting of AC - Shower skylight white gelcoat/wood/epoxy frame - Air Springs/Shocks replaced - 2014 CRV - 8K Home Solar - Chevy Volt

Re: Replacing polypropylene water lines with pex

Reply #23
My 1998 (built in 1997) is pex. I thought all FT were pex haha.  I lucked out and have hub-centric wheels too.
1998 U270 34'

 

Re: Replacing polypropylene water lines with pex

Reply #24
I lucked out and have hub-centric wheels too.
You are lucky...my wheels are ego-centric.  They think everything revolves around them.
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"