Foretravel Owners' Forum For owners and Fans of Foretravel Motorcoaches September 08, 2025 ...

How to Crimp Ferrules (and Why You Need Them)

September 09, 2024, 12:27:51 am

I recently made a post about a ground wire that is required on the Victron Smart Solar charge controller that I am using to replace my old Renogy. One of the other differences is the size of the wire terminals. They seem to be much smaller on the Victron than they are on the Renogy.
It turns out that in Europe, ferrules are now required and my guess is it won't be long before they are required here. .
Live and learn... How to Crimp Ferrules (and Why You Need Them)
A wire ferrule is a simple way to finish off the end of stranded copper wire and prepare it to be used in a screw terminal like you'd find on a charge controller.
Crimping a wire ferrule onto a stranded wire can turn a ugly, high resistance messy wire end into a neat and tidy, low resistance professionally finished wire.
https://youtu.be/h8CHAVmpPFw?si=1sCMUTl_suKnxdo8

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Re: How to Crimp Ferrules (and Why You Need Them)

Reply #1 – September 09, 2024, 06:51:14 am

Here is a supplier that has these and the tools.
Note the ferrules with the plastic barrels and also the ones that can take 2 wires.
In industry these have been used for ages. The plastic barrels and shrink tube really add a finishing touch.

McMaster-Carr

Dennis

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Re: How to Crimp Ferrules (and Why You Need Them)

Reply #2 – September 09, 2024, 08:47:42 am

Ferrules.  Never heard of them.  THANX Guys - I learnt something (that is useful) today! 

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Re: How to Crimp Ferrules (and Why You Need Them)

Reply #3 – September 09, 2024, 10:15:28 am

Hey, for $15 and up, a good deal: Ferrule Wire Terminal Block Crimping Tool Plier Tool Kit Set with 860...

For the big terminal ends, I bought this hydraulic crimper and use it all the time. Easy to use: 16 Mt Hydraulic Wire Terminal Crimper Battery Cable Lug Crimping Tool W/13...

Pierce

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Re: How to Crimp Ferrules (and Why You Need Them)

Reply #4 – September 09, 2024, 10:43:25 am

I've been shopping for ferrules and crimping tools and found that they both come in a wide variety of sizes, as do the heat shrink tubes.
If there was ever a good time to sign up for Amazon Prime, this is it. As a plus, you get Thursday night football. 

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