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Topic: Working Safely around your Foretravel (Read 18395 times) previous topic - next topic

Re: Working Safely around your Foretravel

Reply #75
Morning BamaFan,

Rather than jack stands, one inserts 11 to 12 in long square tubes or iron pipe behind each air bag.  The ends need to be cut square so they will stand on the lower beam on which the air bag is mounted.

Lower the bags trapping the support between the top and bottom beams and it will not come down on you unexpectedly.
Rudy Legett
2003 U320 4010 ISM 450 hp
2001 U320 4220 ISM 450 hp
1995 U320 M11 400 hp
1990 Granvilla 300 hp 3208T
Aqua Hot Service Houston and Southeast Texas

Re: Working Safely around your Foretravel

Reply #76
I don't know the "anatomy" of a FT suspension system yet, thus my question. I haven't seen any mention of jackstands in this thread, so apparently their use would not be a safe method of preventing the coach from dropping. But why not?

Not sure it wouldn't be safe, but putting the "blocks" where the air bags are (front and rear of each wheel position) GUARANTEES that the coach will not come down.  Smaller, less expensive and perhaps 2 seconds each to install/remove.

Brett
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Working Safely around your Foretravel

Reply #77
Bamafan, Here is photo of what some us have made to act as safety supports.  They are set in between the upper and lower frame members and will support coach is air is lost.
Gary B

Re: Working Safely around your Foretravel

Reply #78
When using safety supports, find something that will remind you they are in place, like a ribbon from support to outside of coach.

Several have driven off with supports in place, which can cause lots of damage to coach.

Re: Working Safely around your Foretravel

Reply #79
I went to Harbor Freight tools and bought 4 standard receiver hitch tubes to use for safety supports .  They are 2" square and 12" long.  One  end has a welded base that works well to keep it upright when placing into position next to the airbags. They are electroplated and powder coated for rust protection.  Maximum space between the frame supports on my coach is just over 12 inches after starting/airing up, and using the raise button and arrows for manual leveling to its maximum height.  I then lower the airbags till the tubes are snug in between the frame members (can't pull them loose). Not cheap at $17.99 each but a very inexpensive form of insurance when working underneath.  I agree with all the other posts on this subject.  Stay Safe!

Jerry
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Jerry and Cindy Maddux
1993 U300/36WTBI DD6v92TA
build 4271  "Miss Lou"
1995 suzuki sidekick 4x4 toad
Gulfport, Ms

"Pride of Ownership"

Re: Working Safely around your Foretravel

Reply #80
I want to stay safe/can't take any more injuries'', so this idea caught my attention. 
Garry's yellow posts show slots and holes in upper tubing. Necessary? or safety for tie wraps?  Harbor Freight box tubing units ... cuts the cost and will work fine.  Advantage/disadvantages?
any other comments??
ron
Coach Build # 5862/40'/2001/U320/Motorcader 17136

Re: Working Safely around your Foretravel

Reply #81
Jerry,

Now that is a great way to obtain safety stands!

Keith
Keith, Joyce & Smokey the Australian Cattle Dog
1995 U320 SE Extreme 40' WTBI Build # 4780, with a Honda CR-V hopefully still following behind.
Motorcade # 17030
FMCA # F422159

Re: Working Safely around your Foretravel

Reply #82
They are 2" square and 12" long.  One  end has a welded base that works well to keep it upright when placing into position next to the airbags. They are electroplated and powder coated for rust protection.  Maximum space between the frame supports on my coach is just over 12 inches after starting/airing up, and using the raise button and arrows for manual leveling to its maximum height. 

Anybody know how Jerry's "over 12 inches" on his 1993 compares to the Unicoaches and newer coaches?
 
Thanks,
 
Trent
Trent and Jean Eyler
2000  U295  4003  WTFE  ISC  350
Build#5603 MC#17385

Re: Working Safely around your Foretravel

Reply #83
I think I remember someone posting a picture of safety stands to which he had welded handles to make them easier to carry and manuever under the RV (they may have been painted white).
 
I looked through this whole thread and could not find them, so they must have been in a different thread. I tried a few searches but could not find them.
 
Anybody remember them and what he used for handles?
 
Thanks,
 
Trent
Trent and Jean Eyler
2000  U295  4003  WTFE  ISC  350
Build#5603 MC#17385

Re: Working Safely around your Foretravel

Reply #84
Used mine for the first time yesterday as I wanted to slide the gen out to try and get up to the foot brake valve to stop some air leaks. Just put the front 4 in and worked good as I slid under to release muffler pipe. I  then noticed that it is not the gen that makes getting to that valve hard but the frame for genset!!! How do you get a good position for getting at those lines and valve??
My safety blocks are 3x3" 1/4" wall tube with end plates welded on= 11". No handles as I do not see a need for them.
Left this job for another day and got back to my friends CC. Fixing falling off slide corner mouldings with 3M tape.
John H
Coachless, now use aircraft. 2003 Ford Travelair TC280 class C. Super shape. Just for 1 yr .
1994 Ford E350 ClassC,total renovation inside and out. Now sold.
2000 U295  36' Cummins 350 c/w Banks Stinger, Resonator upgrade,Solar, LED lites.Residential fridge with slide out pantry. Build 5674. Sold
ex 92 GV 022C ored Cummins. Sold
ex 95 GV240 cat 3116. Sold
2017 Mini cooper s & 2016 land Rover LR2 HSE  LUX.
jhaygarth@aol.com    SKP #130098
treat everyone as you would like to be.

Re: Working Safely around your Foretravel

Reply #85
I think I remember someone posting a picture of safety stands to which he had welded handles to make them easier to carry and manuever under the RV (they may have been painted white).
 
I looked through this whole thread and could not find them, so they must have been in a different thread. I tried a few searches but could not find them.
 
Anybody remember them and what he used for handles?
 
Thanks,
 
Trent

Whew - took a few tries with "search", but would it be Brian's (Aspenpilot) post here:?

Generator Box and Frame Blocks

Michelle
Learn every day, but especially from the experiences of others. It's cheaper!  - John C. Bogle

2000 U320 36' non-slide / WildEBeest Rescue
2003 U320

Re: Working Safely around your Foretravel

Reply #86
Whew - took a few tries with "search", but would it be Brian's (Aspenpilot) post here:?

Generator Box and Frame Blocks

Michelle

Thanks, Michelle -- How do you to that?  :o
 
That *might* be them but I had not remembered them being 4x4x3/8" -- those have to be heavy to move around (guess that's why they have handles), but sure would make you feel safe.
 
I thought I remembered some that were 2x2" with simple bent rod handles, all painted white, but I could just be channeling my version of the synergistic group design.  :-\
 
Trent
Trent and Jean Eyler
2000  U295  4003  WTFE  ISC  350
Build#5603 MC#17385

Re: Working Safely around your Foretravel

Reply #87
I went to Harbor Freight tools and bought 4 standard receiver hitch tubes to use for safety supports .  They are 2" square and 12" long.  ...  They are electroplated and powder coated for rust protection.  ... Not cheap at $17.99 each but a very inexpensive form of insurance when working underneath. 

If you are too cheap to pay for these, Harbor Freight also has some surplus "Foretravel" safety tubes they are selling at a discount for $12.99. These are also 2" square and eletroplated and powder coated, but only 11 3/4" long. They also have a handle: it is about 2" round and welded on for safety. :)  The Foretravel logo has been painted over, but you could probably get some nice vinyl ones made. It is Harbor Freight SKU 95884. Will attach a picture. Hope this helps someone.  ;D
 
Trent
Trent and Jean Eyler
2000  U295  4003  WTFE  ISC  350
Build#5603 MC#17385

Re: Working Safely around your Foretravel

Reply #88
Mine are 1 1/2" sq. x 11" overall with a tee welded on the bottom (that was the tubing I had on hand), but you really only need 1 1/2" sq or 2" sq tubing, 1/8" wall, without a base or tee.  Go to any weld shop and they can cut 8 of them for you on their chop saw in a jiffy.  Would be surprised if they cost more than $5 each.

I suspect I could get 12" long pieces in, but it would be tight.
Dave and Nancy
1999/2013 U270 36' Xtreme
Motorcade # 16774
2013 Subaru Outback
KD0NIM

Re: Working Safely around your Foretravel

Reply #89
On our 99' U270, 12" length or even 12.5" is doable on all corners. I wish I would have known that before I made the 11 inchers... Doing the kind of work I have been doing underneath makes every inch count!
Don

Mine are 1 1/2" sq. x 11" overall with a tee welded on the bottom (that was the tubing I had on hand), but you really only need 1 1/2" sq or 2" sq tubing, 1/8" wall, without a base or tee.  Go to any weld shop and they can cut 8 of them for you on their chop saw in a jiffy.  Would be surprised if they cost more than $5 each.

I suspect I could get 12" long pieces in, but it would be tight.
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Don & Tys
1999 U270 3602 WTFE #5402
Xtreme Stage 1 w/Headlight, Step Conversion, etc.
2009 Honda Fit Sport with Navi
Freedom is NOT "just another word for nothing left to lose"... with apologies to Kris Kristofferson

Re: Working Safely around your Foretravel

Reply #90
Speaking of safety stands, anyone know if 2"x2"x1/8" square ALUMINUM square tubing would be sufficient?
 
How about bolting or welding two of them side by side?
 
Please let me know what you think.
 
Thanks,
 
Trent
Trent and Jean Eyler
2000  U295  4003  WTFE  ISC  350
Build#5603 MC#17385

Re: Working Safely around your Foretravel

Reply #91
Speaking of safety stands, anyone know if 2"x2"x1/8" square ALUMINUM square tubing would be sufficient?
 
How about bolting or welding two of them side by side?
 
Please let me know what you think.
 
Thanks,
 
Trent
                              I wouldn't do it Trent. Aluminum does not have nearly the compressive strength of Steel. Also Steel is typically cheaper to purchase.
Dean & Deirdre

2012 Arctic Fox 22GQ
Was 2003 U270

Re: Working Safely around your Foretravel

Reply #92
The compressive strength of 2.125 x 2.125 x12" long structural steel tubing with a .125 or 1/8" wall is 36,000 lbs . So two at a wheel can hold 36 tons. With all the alloys of aluminum having different compressive strengths I would not use aluminum. Gam
joseph gambaro
1999 U295 36'

Re: Working Safely around your Foretravel

Reply #93
It is not necessary for them to be rectangle shaped. I used 3" sch. 40 pipe which has a 1/4" wall thickness.
Ron & Donna Brunson
1997 U320 40 ft.
Honda CR-V toad
Tangent, Oregon
Build #5032

Re: Working Safely around your Foretravel

Reply #94
12" long sch 40 seamless pipe should be good . The standard rigging safety factor is 5 to 1 so if the wheel load is 5 tons the blocking must be able to hold 25 tons. It is had to believe how much weight a hollow shape can hold.As part of a rigging class I would cut the ends out of a Campbell's  soup can .Them mount it in a 50 ton shop hyd press and take bets on how much weight it would hold. Time and again they will hold just over 1200  lbs. Gam
joseph gambaro
1999 U295 36'

Re: Working Safely around your Foretravel

Reply #95
Barry
Will your specs for safety tubing.. work on a u280?
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My advice and experiences are Free, you decide if they are worth anything .

John - driving Old Faithful
1994 U280 GV
C8.3, Banks, Pacbrake, 900 watts, Resonator, XLHD tow dolly
Retired Army Warrant Officer

Life is what you make of it - if it is lemons, make lemonade!
Former Coaches:
1988 GV 40' ORED 300HP CAT - 9 years
1990 Winnebago LeSharo - 3 years
2000 Newmar London Aire - 3 years (#18 of 23 produced)

Re: Working Safely around your Foretravel

Reply #96
@  JD Stevens & others: Screw Jacks Lifting Support Jack House Floor Leveling Floor Support Sagging  these jacks are pretty good quality & rated to support houses.... used them to support a pole barn we rebuilt at the farm a couple of years ago. Nice features are: Acme Thread, variety of sizes & capacities, assumed professional engineering, and FAST availibility. Fortunately I've got hydraulic leveling jacks... UNFORTUNATELY I've made a living fixing broken technology so I'm EXTREMELY paranoid about trusting my life to hydraulics, pneumatics, computers, or the government. Please use something folks to prevent getting squished. I personally know of more than one tech that has been injured because they didn't use a jackstand. I almost lost a leg to a slowly collapsing scissor jack. Glad it collapsed slowly....
Fred Lewers
1984 FTX ORED
Build #2423
1991 Ford Taurus SHO
17 1/2  trillion dollars....  TANSTAAFL....  The party's winding down folks!

Re: Working Safely around your Foretravel

Reply #97
2x4's 11.5" long glued with construction adhesive and screwed together with long screws work fine and it's cheap. 4x4 would work fine but laminated 2x4's is stronger and supports the weight of the coach easily. If I had steel tubing laying around I'd use it but it's not necessary. In the interest of safety do not get under a coach without some kind of safety support.
David Bethard
2003 U320 - 40ft. Build #6159
ISM 500hp
2006 Jeep Liberty CRD
2021 Honda Goldwing DCT

Re: Working Safely around your Foretravel

Reply #98
After reading through these posts I'm still not sure where to place the safety stands. I have 4 2X2 1/4 inch wall steel tubes 12 inches long. Do you place them at the inside airbag or the outside airbag? Thank you all in advance! :D
Greg & Nettie
1998 U320 40Ft Limited Edition
Build #5382
2014 Ford Cmax toad
Escapee #122299

Re: Working Safely around your Foretravel

Reply #99
Place them between the upper and lower frame members in front of and behind air bags.
Gary B