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Topic: Vacuum Generator replacement (Read 2509 times) previous topic - next topic

Re: Vacuum Generator replacement

Reply #25
Most of the time, less expensive (sometimes MUCH less expensive) replacements can be found for vacuum pumps, compressors, etc. The best way is to first, find out all the specifications you can for the original unit. In the case of a compressor, you would want to know the pressure it is capable off, the duty-cycle, in other words, can it run all the time (they may get hot and burn up the internal parts), half the time, etc., the capacity in cubic feet (or inches) per minute it can produce. Rule of thumb says it should be physically as large as the original. Mounting, fittings, wiring, dryers and maximum pressure shut off are usually less of a problem and may be located externally from the original compressor or easily adapted to it.  It also pays to know what your OEM compressor looks like so you can see how the replacement you have in mind would fit in the same location. Smaller compressors that try to preform as well as larger units tend to make more noise while operating. Higher speed usually means a higher noise level.

A compressor with less capacity would take longer to bring the air bags to proper position, longer to extend the slides, etc. and would need a longer duty cycle to get the job done.

The vacuum pump replacement listed earlier in this post was a real easy one. Compressors only require a little more in their selection.

The original parts like the GV air conditioning dash control, were chosen, not because they were better than anything else but because they fit the location, were available in the numbers required and were priced right. After a few years, better, less expensive alternatives MAY become available. A little research with a checklist in hand can save a bundle and even improve the operation. A bit of extra capacity may also mean that in case of an air bag with a small leak, it could cycle faster. Just saying a bit more in reserve is always good.

I was just doing a quick scan on ebay when I saw the compressor I attached. Did not take the time to read the specifications in detail.

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Vacuum for dash vent control

Reply #26
My 12V dash vacuum pump is dead, and instead of replacing it, I want to change to a venturi vacuum pump. I understand that some of the older Foretravel coaches used this. Here is the one I purchased to experiment with:

Dorman/Vacuum Suction Pump (911-400) | AutoZone.com

I have been playing with it in the shop with compressed air and it works well and generates a strong vacuum. Does anyone have any tips on how to set this up for operation in the coach i.e. how to supply air to it, at what pressure, would a regulator be good to have in the line. Any and all suggestions appreciated.
Peter and Tammy Fleming
1991 U300 GV 40 - Sold, owned for 4 years
Downsized to Roadtrek Popular 210 class B

Re: Vacuum for dash vent control

Reply #27
Your old pump may have failed because of a fault on the Ford slide control on the dash AC/heater. Ours kept the pump running because of a leak if the control was in the far left position. I just remember to move it over about a quarter inch to the right and the problem is solved. Other options would be to make a stop of plastic, silicone, etc for the last quarter inch so the lever would not be able to go over that far.

Any kind of 12V vacuum pump will work. Lots of cheap ones on ebay.

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: Vacuum for dash vent control

Reply #28
Peter,
I took out the vacuum pump and all the vacuum motors and replaced the door operating motors with cable actuation. You might want to look at that. It took a few simple brackets and 2 vernier actuated locking cables along with 2 simple push pull cables. The vernier cables were needed, one for the fresh air door and the other for the vent direction(upper;lower) door. I did leave the original dash control in place to operate the fan and A/C switch along with the one cable that is operated from it.I posted some info on it a few years ago. I have limited internet access now so if you do a search you might find it. 
Absolutely no problems with that system anymore.
Good luck,
Rick
Rick

Re: Vacuum for dash vent control

Reply #29
Rick, very interesting, I found your old post. I am going to try a fairly cheap ($50) 12v vacuum pump I found this weekend. If that doesn't work due to hidden vacuum leaks, etc. I will be up for your cable idea. What is involved in tearing into the dash vent box, is this a weekend project, or more involved than that...just want to start to get psyched up for it...
Peter and Tammy Fleming
1991 U300 GV 40 - Sold, owned for 4 years
Downsized to Roadtrek Popular 210 class B

Re: Vacuum for dash vent control

Reply #30
If the Ford ac/heating sliding control is not the source of the vacuum leak, it's easy to start at the vacuum pump and then using a pair of vice grips or small clamps, just start clamping off the vacuum lines and move away from the pump towards the other components until you find the leak. The hoses/controls in the dash are not that hard to get to. You do have to find the hidden screws in the vertical carpet in front of the passenger's seat before you can pull that panel. Hopefully, you will find the leak before going that far. Goes without saying that the vacuum pump has to be turned on to do this. In a system without leaks, the pump should only turn on occasionally.

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: Vacuum for dash vent control

Reply #31
Another thing to try is to see if it holds vacuum with the selector push buttons in different positions - should help you pinpoint which circuit the leak might be in.  There is one possibility of a leak in the Ford pushbutton selector: the fresh/recirculate valve.  It's shown in this thread:  Heat & Air Vacuum Pump
I would stay away from a venturi vacuum.  They use a lot of compressed air and are considered to be inefficient for the vacuum you get and the amount of power the compressor has to use to get it.  Besides you'll need to add at least one air valve and probably a check valve too to control it so it doesn't bleed down the air when parked.
John Fitzgerald
1991 U300 (SAI) Side Aisle Island Bed 40'
Detroit 6V92 with Allison Retarder
Meridian (Boise), Idaho

Re: Vacuum for dash vent control

Reply #32
I found a number of leaks but did not chase down all of them. I can not hear the pump running on the road so it comes on a bit more than it should and I have found the big leaks anyway.
2025 Wanderbox Outpost 32 on F600 Expedition Motorhome
2015 Born Free Royal Splendor on Ford 550 nonslide version  for sale
Former Coaches  covering. 360,000 miles
1999 34 U270
2000 36 U320
2001 42' double slide U320
2018 Jeep Rubicon

Re: Vacuum for dash vent control

Reply #33
I put in the $50 vacuum pump...and...my dash vents work again. The only leaks were where the hoses attach to the vacuum canister. I just cut off about 1/2 inch to remove the loose part of the hose, and pushed back on. I put on a vacuum gauge and it holds for a long time.

Its amazing that the 22 year old Ford dash system still holds a vacuum and operates again. The new pump is much smaller than the old one, and I measured the current it draws and it is only about 0.5 amps. I put in a smaller 5 amp fuse in the fuse block (was a 15 amp fuse).
Peter and Tammy Fleming
1991 U300 GV 40 - Sold, owned for 4 years
Downsized to Roadtrek Popular 210 class B

Re: Vacuum for dash vent control

Reply #34
Peter,

Please share source and part number for that inexpensive vacuum pump.

Thanks.

Brett
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Vacuum for dash vent control

Reply #35
Peter,

Please share source and part number for that inexpensive vacuum pump.

Thanks.

Brett
Boy, I second that!  My vacuum pump in my 2002 has been disconnected for a long time after it just started clicking.  I called FT and was told that it was $265 or something.  Then a buddy found me one in a MH junkyard and it worked briefly before dying too.  I could tolerate $50...but $265 was absurd.
The selected media item is not currently available.Brad & Christine Slaughter
Was:  1990 U280 36'
Was:  2002 U270 36' (With a bathroom door) Build #5981
Is:  2021 Leisure Travel Van Wonder 24RL
2015 Jeep JKU, 2003 S10 QC 4x4 or 2017 C-Max
Lake Havasu City, AZ (or Gillette, WY)

Re: Vacuum for dash vent control

Reply #36
Here is the pump, it has a built-in vacuum control switch. It has a weird socket for the 12v connection - I suppose that mates with the Ford plug. I just soldered wires to the pins.

Dorman 904-214 Mechanical Vacuum Pump for Ford Truck:Amazon:Automotive
Peter and Tammy Fleming
1991 U300 GV 40 - Sold, owned for 4 years
Downsized to Roadtrek Popular 210 class B