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Topic: Rear vibration 65-70mph+ (Read 3184 times) previous topic - next topic

Re: Rear vibration 65-70mph+

Reply #25
Allison 3000 and 4000 series transmission:

4th gear 1:1
5th gear .75 OD
6th gear .65 OD
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Rear vibration 65-70mph+

Reply #26
Krush,
Is this vibration something you can feel at the driver's seat or do you have to have someone else go back to the bed area to notice it?
Robert
Build # 5304
1998 34' U270 Cummins 6CTA8.3

Re: Rear vibration 65-70mph+

Reply #27
Krush,
Is this vibration something you can feel at the driver's seat or do you have to have someone else go back to the bed area to notice it?

I feel it up at the driver seat (I travel alone, so I haven't been to the back underway yet). It just starts to be noticeable at 65. 70-75 it vibrates the floor slightly and I can feel it in my foot. It isn't "shake the mirrors" bad like some people with this same problem have had on other coaches.
1998 U270 34'

Re: Rear vibration 65-70mph+

Reply #28
Tires in the air and spin it up. 
Check the DS (remove it) and check the joints 
and
find someone that can verify DS balance. 

Slow down and enjoy the ride until you get things figured out.  pc
S/W Houston 95" U320C SE/40' 
Build #4778  Cummins M11
Repairs & Covered RV Parking (BAO)
PPL is close..

Re: Rear vibration 65-70mph+

Reply #29
No progress on my problem/solution, but I did come across this: http://www.allisonelearn.com/lms/scorm_host/scorm_modules/1.0/en/tt-adv-3k4kevol01.0wbt/documents/01-wt-98.pdf

It's regarding the upgraded retarder that came out in 1998. One thing that interested me:
* P3 Carrier P/N 29530458 must be used on MY 1998 uprated MD 3066 models due to that models HP and torque ratings. P3 Carrier P/N 29530458 can be identified by a circular raised rib on the rear face of the carrier (page 3)

Page 7 has an explosion of back end of the transmission. There are two identical bearings on the p3 carrier. #13 &27 (race) and 58/51. From what I see, #60 looks to be the retaining nut that people talk about not being torqued enough by allison at original construction. Looks like to get to it all that is required is remove driveshaft, then yoke, then seal.

As for replacing the bearings, it looks like #58 can be replaced fairly easily. #13 requires removing the retarder (if I read drawing correctly).

Edit: here is what it all looks like put together. The 2nd picture show each planetary set separated. p3 has the bearing on it: Allison MD3060 Planet Set Close Ratio | eBay
1998 U270 34'

Re: Rear vibration 65-70mph+

Reply #30
Good information there.  So, it looks like the M70 X 2 retainer nut is the historically undertorqued part that can cause the bearing(s) to go out? 

I have a Q for you.  Does your retarder have what looks like a harmonic balancer on the output shaft?  It's my understanding that some 3060 have this balancer and some don't, with the P3 problem usually showing up on units with the balancer.  It's checked by gently prying up and noting excess play in the taper bearing.  Since it's most likely the output end bearing would be the damaged item, it seems like it would be possible to replace bearing and seal in place though I wonder how one would lock shaft so the retaining nut could be torqued. 
"Not so  long ago we were a nation of risk takers, riding five million pounds of  thrust straight into space."  Joe Gresh
Chuck Pearson
1996 U295
2018 Can Am X3 TurboRS

Re: Rear vibration 65-70mph+

Reply #31
Are you positive that's your problem??  pc
S/W Houston 95" U320C SE/40' 
Build #4778  Cummins M11
Repairs & Covered RV Parking (BAO)
PPL is close..

Re: Rear vibration 65-70mph+

Reply #32
Seperate from the diagnosis of your vibration issue I noted the 300 degree temp max in the test for the retarder itself without a degradation in effectiveness.

"Retarder capacity is reduced"  past that not damaged.


"Riding and rejoicing"
Bob
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: Rear vibration 65-70mph+

Reply #33
Good information there.  So, it looks like the M70 X 2 retainer nut is the historically undertorqued part that can cause the bearing(s) to go out? 

I have a Q for you.  Does your retarder have what looks like a harmonic balancer on the output shaft?  It's my understanding that some 3060 have this balancer and some don't, with the P3 problem usually showing up on units with the balancer.  It's checked by gently prying up and noting excess play in the taper bearing.  Since it's most likely the output end bearing would be the damaged item, it seems like it would be possible to replace bearing and seal in place though I wonder how one would lock shaft so the retaining nut could be torqued.

Everything I've heard regarding "problems" has been second hand, word of mouth, etc etc. Some of it may be true, some not, some may be wrong. That's ok, I'm used to this as it's what I do for a living, lol. I haven't called up Foretravel or Allison yet because I've just been slammed with travel and work. However, I will talk to them.

In my earlier posts, I mentioned that I crawled under the coach and push/pried/pulled/banged on everything possible and didn't notice anything terrible. There may have been a TINY bit of up/down play on the balancer/yoke, but it only showed when using a pry-bar. My transmission does have the big balancer around the output yoke.

My vibrations start at 65mph and are not horrible. They don't shake mirrors or glass. But, I don't like it.

I may NOT have a failed part at all! To me, the "problem" is that the rear end gearing of 5.13 is too low and spinning the driveshaft too fast. There's little to no vibe below 60mph. See my quick number calc earlier in the thread to show what a different set of gears would do for drive shaft RPM.

I'm going on a short 500mile round trip over the next week. I'm just goign to stay around 60mph max. Once I get back and some time, I'll do some investigating. First, check yoke/balancer for runnout. Next, remove driveshaft and go up to 70mph on tranny. etc etc.

I looked up the part numbers for the bearing/race/nut/lock. $10-20 each for genuine allison on ebay.
1998 U270 34'

Re: Rear vibration 65-70mph+

Reply #34
The balancer in my coach has a slight amount of play in it when prying up with a bar.  I would rather it have none but in conversation with Foretravel mechanic was told that a small amount is normal.  I'd guess it at about .025".  No vibration at any forward speed that I can detect. Vibrates a bit at idle in gear.

Hearsay that if driveshaft is removed for towing that it needs to be replaced in original orientation.  I've wondered  why this should be necessary, is it possible that driveshaft is somehow balanced/indexed to trans, diff?  There's enough rotating mass there for an out of balance to show up as vibration.  Seems like the axial thrust lines of trans wouldn't do it unless there is a major mechanical issue.
"Not so  long ago we were a nation of risk takers, riding five million pounds of  thrust straight into space."  Joe Gresh
Chuck Pearson
1996 U295
2018 Can Am X3 TurboRS

Re: Rear vibration 65-70mph+

Reply #35
Our engines/transmission are not bolted directly to the frame but have mounts. They usually fail slowly and may transmit vibration to the rest of the coach at certain speeds when they do. Good to do a check here before going too far looking at a transmission shaft problem.

The generator is a good example. While the mounts may look in good shape from above, when you pull the generator out on it's slide and look under, the damage is readily apparent. Our generator vibration was all mount related as the rubber mount was absolutely shot underneath.

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: Rear vibration 65-70mph+

Reply #36
Chuck, the reason for putting the drive shaft back in the same position is the joints must be "timed", in other words, the cross must both be in the same position or they will be fighting each other.  So same position or 180 degrees out.
1996 U270
Build #4846

Re: Rear vibration 65-70mph+

Reply #37
Chuck, the reason for putting the drive shaft back in the same position is the joints must be "timed", in other words, the cross must both be in the same position or they will be fighting each other.  So same position or 180 degrees out.

And how many tow truck drivers would pay attention? Another big reason to pull both axles to tow and leave the driveshaft alone.

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: Rear vibration 65-70mph+

Reply #38
When purchased, my coach had 4 year old Toyo tires and it had a bad vibration in the front (feel thru steering wheel) and rear (feel thru seat bottom) starting at 55 mph. I thought it might have been balance and maybe drive shaft. Took the coach to my trusted chassis shop and what do you know, all six tires were badly out of balance (none had any weight on the wheels!) and 5 of the six had to be trued. Now all of the vibration is gone. So have a good shop check the run out and shave/true the tires if necessary. You would be surprised how many tires are out of spec and/or the run out spec is so large that it creates vibration issues. 
Jeff & Patricia
Rescue dog Molly
Previous Foretravel owner

Re: Rear vibration 65-70mph+

Reply #39
I had a similiar problem on the 95 240 and found some idiot had put golf balls inside. At slow speed the front end wobbled like crazy.Once removed all was better.
JohnH
Coachless, now use aircraft. 2003 Ford Travelair TC280 class C. Super shape. Just for 1 yr .
1994 Ford E350 ClassC,total renovation inside and out. Now sold.
2000 U295  36' Cummins 350 c/w Banks Stinger, Resonator upgrade,Solar, LED lites.Residential fridge with slide out pantry. Build 5674. Sold
ex 92 GV 022C ored Cummins. Sold
ex 95 GV240 cat 3116. Sold
2017 Mini cooper s & 2016 land Rover LR2 HSE  LUX.
jhaygarth@aol.com    SKP #130098
treat everyone as you would like to be.

Re: Rear vibration 65-70mph+

Reply #40
We just hit 300 degrees hot on a Colorado down mountain run. Did manually back off retarder a little several times, but the coach went down the hill slow & safe without brakes the whole way. The higher tranny temp did increase the coolant temp as the heat exchanger did its job. Downshifting to increase RPM to keep coolant flowing through radiator is a good idea.

Re: Rear vibration 65-70mph+

Reply #41
Barry,
What road were you on in CO? I am getting ready to go through CO next week on my way to OR. I am concerned about taking 70 vs 80. Did you Trany temp reached 300?
Thank you,
AL
Former 2003 GV U295 (6230) (2015 - 2025)
Former 94 GV U225 (2013-2016)

Re: Rear vibration 65-70mph+

Reply #42
We just hit 300 degrees hot on a Colorado down mountain run. Did manually back off retarder a little several times, but the coach went down the hill slow & safe without brakes the whole way. The higher tranny temp did increase the coolant temp as the heat exchanger did its job. Downshifting to increase RPM to keep coolant flowing through radiator is a good idea.

My limited understanding is it takes one hour over 300 degrees to start to damage normal old style ATF.

Transynd is probably more heat resistant?
"Riding and rejoicing"
Bob
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: Rear vibration 65-70mph+

Reply #43
Al, We were eastbound on US 160 between Alamosa & Walsenburg. We did fine. 300 is acceptable for our engine-tranny on major down hills.

I-70 has westbound climb up out of Denver and other parts have hills. Don't know about I-80, but it looks a little less windy on a map. Others will know more.

The old rule was petroleum lubricants can break-down above 250. Synthetics are MUCH higher and that is why transmissions, especially with retarder need to be using synthetic. And Allison Transynd is supposed to be the recommended synthetic, as it is made for Allison. There are other synthetics that say they are same or better, but why not use Transynd for that expensive part.

Re: Rear vibration 65-70mph+

Reply #44
My Trany is on Transynd & most temp it showed was 230 while running it at 70-75 for a while on 95+ TX hot day trip.
I have been on 80 and it is easy enough. I want to take 70 west and I have been on some parts of 70 ... up to Vail area. I just don't want to struggle so much going so many up hill roads but 70 be fun i think. I will make up my mind when i leave Caste Rock, CO next Thursday go N or Go W ...
Former 2003 GV U295 (6230) (2015 - 2025)
Former 94 GV U225 (2013-2016)

Re: Rear vibration 65-70mph+

Reply #45
I can 2nd an earlier recommendation for Stewart & Stevenson in Longview to deal with the vibration issue.  We had what I think was the exact same problem on our 97 U295 about 8yrs ago.  As I recall, at any speed over about 50mph we would get a violent shuddering at the rear of the coach.  It was notceable up front but really bad at the rear.  It was an internal bearing/dampener issue in the transmission.  I would have to look up the paperwork to remember exactly what it was called.  Anyway, it was about a $2500 fix.  That included a full conversion to Transynd.  No problems whatsoever since then.

Re: Rear vibration 65-70mph+

Reply #46
Dale,

Might be a good idea for a customer of Stewart & Stevenson to call them and nail down the cause of the problem.

What transmission, year, model, possible relationship to retarder, possible preventative check, what parts have to be replaced, Allison bulletin,  etc.? Nice to be able to avoid a $2500 fix down the road.

Good for members to avoid wives' tales and get the information from the horse's mouth.

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: Rear vibration 65-70mph+

Reply #47
I can 2nd an earlier recommendation for Stewart & Stevenson in Longview to deal with the vibration issue.  We had what I think was the exact same problem on our 97 U295 about 8yrs ago.  As I recall, at any speed over about 50mph we would get a violent shuddering at the rear of the coach.  It was notceable up front but really bad at the rear.  It was an internal bearing/dampener issue in the transmission.  I would have to look up the paperwork to remember exactly what it was called.  Anyway, it was about a $2500 fix. 

I'm going to bet P3 bearing based on a number of 96-98 U270/295  36' coaches reporting this issue (if you search the forum for P3 bearing you'll get a number of hits and threads with good descriptions of the issue).
Learn every day, but especially from the experiences of others. It's cheaper!  - John C. Bogle

2000 U320 36' non-slide / WildEBeest Rescue
2003 U320

Re: Rear vibration 65-70mph+

Reply #48
I spoke with my father to see what he remembered about this repair because he was the one that actually dealt with it.  His recollection was that there was a batch of Allison transmissions with a design defect that, for a while, were repaired for free by either Allison or Foretravel.  Ours failed after the coverage period expired so we got no help.  I'm no expert on the construction of the transmission so hopefully this makes sense....the defect was internal at the input shaft.  As Michelle stated, it was called a P3 Bearing or P3 Carrier and required some degree of tear-down to be repaired on our unit.  Some only required adjustment or tightening but ours was too far gone and had damaged internal bearings.  We didn't drive it long after the symptoms started showing up so if you think you're getting this type of vibration you should get it checked ASAP.  Foretravel or Allison may be able to tell you if your particular unit is one of the unlucky ones with the defect.

Re: Rear vibration 65-70mph+

Reply #49
Thanks to Michelle (and Berry Beam for the great work), here it is: U295 Driveline vibration issues  and the Allison service letter: http://www.allisonelearn.com/LMS/scorm_host/scorm_modules/1.0/en/TT-ADV-3K4KEVOL01.0WBT/Documents/04-WT-05.pdf
Allison Mechanic's Tips for 3000/4000 models: http://www.utxchange.com/pdfs/MechanicsTips/MT4015EN.pdf

Prospective buyers might see it this has been done on the coach they are considering.

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)