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FT Chassis

Hey Folks,

I've been doing a "search" regarding the FT chassis but can't seem to locate information on the specific construction of the FT chassis.  I think that FT makes a "Semi-monocoque" chassis, which makes it more bus-like than the basic frame rail, but I have a couple questions:

1.  Is the FT frame all aluminum or is there steel in the construction, for example steel for the cab/cage?
2.  Is the FT chassis/construction the same for the U320, Phenix, Nimbus? 
3.  Has there been any issues over the years with "de-lamination" of the sidewall? (Like some SOBs have had)?

I know each FT Model has it's own upgrades, but the basic chassis structure itself.  For example, SOBs change their chassis when you go to higher end coaches (freight liner, spartan, k-2, k-3, all the way to the newell/prevost custom chassis.)  Does FT remain consistent on all their chassis', regardless the model?

Thanks for any insight ...
Carpe' Diem!
Tim & Cindy

Re: FT Chassis

Reply #1
Foretravel Motorhome technical help and information links

Lots if not all your questions will be answered. Barry also has a search function.

History, specifications,  photos all Foretravel ^.^d
The selected media item is not currently available.
My advice and experiences are Free, you decide if they are worth anything .

John - driving Old Faithful
1994 U280 GV
C8.3, Banks, Pacbrake, 900 watts, Resonator, XLHD tow dolly
Retired Army Warrant Officer

Life is what you make of it - if it is lemons, make lemonade!
Former Coaches:
1988 GV 40' ORED 300HP CAT - 9 years
1990 Winnebago LeSharo - 3 years
2000 Newmar London Aire - 3 years (#18 of 23 produced)

Re: FT Chassis

Reply #2
They use all steel except for the radius on the roof. That is aluminum.  No sidewall delam but there was an issue with the first slides having a bit. I had mine fixed. They used the wrong mastic when constructing them the first time for the design to save weight. The new chassis is stronger thus the higher tow capacities but other then that and ifs they work similarly and have similar H member construction. 
2015 Born Free Royal Splendor on Ford 550 nonslide version
Former Coaches  covering. 360,000 miles
1999 34 U270
2000 36 U320
2001 42' double slide U320
2018 Jeep Rubicon

Re: FT Chassis

Reply #3
Tim,

If you ever get down to Meccadoches, be sure to take the factory tour. Delamination NOT an issue in FT. Early slides had a few that got delimitation in the slide ( a small area in the front of the slide that was below the window - usually if window seal leaked) and sometimes around the Washer Dryer vent. Â Both Easy fixes.

If structure is your point of evaluation, stop your SOB evaluation and  and focus on a Fortravel.  If you would like a VERY educated opinion, call Xtreme Paint and Graphics in Nacogdoches, and talk to the owner James.  He pants and does crash repair on all makes.  He can give you an unbiased opinion.  Other RV repair shops will have an opinion, but few see very many Foretravels.

Have you been in one yet? Â What part of the country do you live in?

Sooner or later you will run across all the threads on " rear bulkhead repair" Â Hundreds if not thousands of posts on the subject. Â Yes, it is a CONCERN, no it si not a PROBLEM. Â Most coaches have been inspected and if needed repaired at a very low relative cost. Â Many with no problem found. Â Easily identified on a pre-buy if you know what you are looking for. Â A couple have had significant issues, with costly or extensive repair. Â No need be concerned other than when you go to purchase to be aware of it.

Set your budget, and set aside 10% of that for first years tweaks/fixes/maintenance, and look at FT's in that price range. Â Then compare to what years that same $$$ will buy in SOB's. Â Hmmm, I am getting an older FT than an SOB for the same amount of dollars. Â Why is that? Â FT better to start, they stay tight and useable, they depreciate very(relative to SOB) Â slowly once they get below about $100,000 in value, and people that have them won't give them up.

Hope that helps, good luck in your search.
Tim Fiedler    2000  Foretravel U-320 4010
2000 Chevy Tracker 2 Door Convertible 4WD Now lifted 4.5"
1985 Citroen 2CV6 Charleston
Murphy Rebel on wheels with 175HP Titan
Cessna 185 on Aerocet 3500 straight floats. (1/4 share)
1980 48' Westport MY (!/4 Share)

Re: FT Chassis

Reply #4
Just expanding on the comments a bit. The mid 90s u280, u300 are becoming more difficult to find. Unicoaches more available. ^.^d
The selected media item is not currently available.
My advice and experiences are Free, you decide if they are worth anything .

John - driving Old Faithful
1994 U280 GV
C8.3, Banks, Pacbrake, 900 watts, Resonator, XLHD tow dolly
Retired Army Warrant Officer

Life is what you make of it - if it is lemons, make lemonade!
Former Coaches:
1988 GV 40' ORED 300HP CAT - 9 years
1990 Winnebago LeSharo - 3 years
2000 Newmar London Aire - 3 years (#18 of 23 produced)

Re: FT Chassis

Reply #5
The mid 90s u280, u300 are becoming more difficult to find.

Because they are such a TERRIFIC BARGAIN at today's prices!!!
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"It goes without saying..."

Re: FT Chassis

Reply #6
We were at FOT this past week for annual maintenance. A Foretravel  owner was there in a beautiful 2008 Nimbus. I commented to him on how beautiful it was. He said that if someone were to buy a Nimbus, they should stay away from the  2008 year models. He said that this was his second time at  FOT for delamination problems on the sidewalls. Not the slides, but the sidewalls. He said the repairs were very expensive.  I did not actually look at the delamination. His coach  was not in the service bay at the time of our  conversation.
Larry and Terry
Ex 2004 U270 36'

Re: FT Chassis

Reply #7
Tim,

Set your budget, and set aside 10% of that for first years tweaks/fixes/maintenance, and look at FT's in that price range.


We purchased our coach in July 2013. It had very little maintenance records. So, this year, after owning her for a little over a year, we took her to FOT for maintenance. We had what one technician called a complete maintenance. The cost was approximately $3,000. This service included engine, generator, hydraulic system, brake inspection and lube, chassis lube, engine anti-freeze drain and flush, transmission drain and filters, charge air inspection, refrigerator service, 12 volt auxiliary compressor service,  etc.
Larry and Terry
Ex 2004 U270 36'

Re: FT Chassis

Reply #8
Great comments and insight.  I probably won't be able to get down to the factory until I retire late next year.  I live in the DC area.  However, I've read that there's a couple guys who are members on this site that hire out as "inspectors" which may be money well spent.

Great advice Tim re the budget & repairs.  That's my plan ... and I certainly will contact James at Extreme Paint.
Carpe' Diem!
Tim & Cindy

Re: FT Chassis

Reply #9
We were at FOT this past week for annual maintenance. A Foretravel  owner was there in a beautiful 2008 Nimbus. I commented to him on how beautiful it was. He said that if someone were to buy a Nimbus, they should stay away from the  2008 year models. He said that this was his second time at  FOT for delamination problems on the sidewalls. Not the slides, but the sidewalls. He said the repairs were very expensive.  I did not actually look at the delamination. His coach  was not in the service bay at the time of our  conversation.

Does this mean the FT sidewall construction differs between the various models?
Carpe' Diem!
Tim & Cindy

Re: FT Chassis

Reply #10
No
Tim Fiedler    2000  Foretravel U-320 4010
2000 Chevy Tracker 2 Door Convertible 4WD Now lifted 4.5"
1985 Citroen 2CV6 Charleston
Murphy Rebel on wheels with 175HP Titan
Cessna 185 on Aerocet 3500 straight floats. (1/4 share)
1980 48' Westport MY (!/4 Share)

Re: FT Chassis

Reply #11
No

ANY issue with foretravel is a higher % because of low production numbers.

If you look at recalls for production SOBs vs Foretrave the hand builts are far fewer ^.^d
The selected media item is not currently available.
My advice and experiences are Free, you decide if they are worth anything .

John - driving Old Faithful
1994 U280 GV
C8.3, Banks, Pacbrake, 900 watts, Resonator, XLHD tow dolly
Retired Army Warrant Officer

Life is what you make of it - if it is lemons, make lemonade!
Former Coaches:
1988 GV 40' ORED 300HP CAT - 9 years
1990 Winnebago LeSharo - 3 years
2000 Newmar London Aire - 3 years (#18 of 23 produced)

Re: FT Chassis

Reply #12
All Foretravels I know of are unique as they are built up out of previously vacuum bonded sub assemblies made with steel 1 1/2 inch 16 gauge(?) tubing.

Then the sub assemblies are bolted together.  You can see the row of bolts across the coaches bottom where the compartment dividers meet the bottom panel.

All the surfaces are insulated that way. Floor, dividers, bottom floor and sidewalls are similar.

Roof only is aluminum. 

Walk the roof of any Rv you are considering.  Instantly noticeable how much stronger the Foretravel is.

The SOB's sidewalls normally are not vacuum bonded assemblies. 

Watched a tv program on a expensive coach being constructed and that coach had loose aluminum bars set in an already vertical sidewall structure and the thin skin was run through a glue roller setup to apply adhesive to its back side then stuck on the foam and small aluminum framed sidewall.  My DW got irritated as I laughed out loud while watching this. 

Or maybe the skin was aluminum.  Not what I would own.

My 97 u320 was heavily vacuum bonded during construction as you can see the outlines of the steel framing in the skins.  Which is a good thing. 

Poly urethane adhesive and a high pressure vacuum bond table setup left under pressure long enough to completely cure is arguably the superior side wall construction you can get.

Add in welded steel framing with closer centers and the non heat absorbing white thick gel coated skin to not add heat to expand the skin and its hard to wear this out.

I bet the 2008 nimbus was painted black and is being used in a high heat area.  Wanna' bet?

Only the country coach coaches held up similarly with painted walls.  Predominantly lighter colors were used by them.  No one painted anything dark like the new coaches I see.

Too many failures.  Too hot inside. 

Only beaver fixed the sidewalls and paint issue.  Their skin was a loose hung vacuum bonded sidewall that was totally separate from the sidewalls structure.  Fiberglass, end grain balsa and then luan.  Screwed onto the sidewall at the top and bottom and the window frames and the ends.

Seen their walls increase in length in summer desert conditions 1/2 inch in total.

Any painted coach puts a load on the adhesives in the structure.

Notice all the less expensive trailers are white fiberglass construction?  Sides won't come off as easily.

All the normal non yacht boats in the harbor are white gel coat.  Period. 

Reflects heat.  Does not delaminate easily.

These really are land yachts.  Almost killed Foretravel not to sell painted coaches.  They knew better what lasted versus sold.  Wrong.  Customers assumed that if the other companies painted their coaches then it must be ok.  Not. Especially the black new ones I see.

Let's see how long they last?  New FMCA magazine shows a $200 k new coach with a 17 cu ft residential refer with a 2k inverter and four group 31 batteries to run it. 420 amp hours maybe?  May last overnight without the gen self starting. 

Needs double the batteries minimum IMO.  But by that time the customer owns it.

Needs to sell twice. Once to the dealer. (Fabrics and floor plans and paint jobs) then to the customer.

Then they notice the limited capacities and the noises from the coach body and the body roll on cornering and the coach one side drops more in rolling bumps because of left to right weight differences and they steering wander and heavy feedback from cross ruts in the secondary rods construction and smells from the construction adhesives in hot areas and the sawdust behind the cabinets.

Sorry.  My normal rant as an x Foretravel factory store sales manager.

Been there.  Learned every brands good and bad points as that governed their resale value.

Almost bought a used rough condition country coach intrigue.  But it was $20k to redo the worn stored out of doors sikkens pained exterior.  Then do the inside stuff and fuel lines.

For free was not worth it.  I know better.  Told the seller I sold that exact coach brand new.

Well worth restoring my 97 as the coaches basic construction is bulletproof.  Will easily go another 20-30 years if I do not paint the outside dark colors IMO. 
"Riding and rejoicing"
Bob & Susan
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: FT Chassis

Reply #13
You are right about the dark painted coaches--- Foretravel acknowledged to us a couple of weeks ago that they are having problems with delamination in the black coaches.  I know it's the current fad, but who would want a hot black coach?  Water leaks are the other reasons for delamination-- the glues used in the vacuum bag build process are not water proof (not in 1996 for sure).  Water intrusion from leaks WILL cause delamination.
Current coach 1996 U320 40'
Previous coach, 1990 36' U280

Re: FT Chassis

Reply #14
If you go to the EAA's big shindig in Oshkosh you will find quite a few fiberglass homebuilts. The vast majority of them are mostly white. Even the metal birds are often mostly white.

Re: FT Chassis

Reply #15
You are right about the dark painted coaches--- Foretravel acknowledged to us a couple of weeks ago that they are having problems with delamination in the black coaches.  I know it's the current fad, but who would want a hot black coach?  Water leaks are the other reasons for delamination-- the glues used in the vacuum bag build process are not water proof (not in 1996 for sure).  Water intrusion from leaks WILL cause delamination.

Those who learned histories lessons about this issue are gone
"Riding and rejoicing"
Bob & Susan
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: FT Chassis

Reply #16
Never would have a black coach.
2015 Born Free Royal Splendor on Ford 550 nonslide version
Former Coaches  covering. 360,000 miles
1999 34 U270
2000 36 U320
2001 42' double slide U320
2018 Jeep Rubicon

Re: FT Chassis

Reply #17

Look around.  Most of the new coaches are black/dark
"Riding and rejoicing"
Bob & Susan
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: FT Chassis

Reply #18
So did FT's chassis change at all when they introduced slides, or were they able to keep their semi-monocoque strength of the coach?
Carpe' Diem!
Tim & Cindy

Re: FT Chassis

Reply #19
I believe that I am correct in saying that the original Grand Villa Unihome, and the later Unicoach without slides are True monocoque construction.  They added structural beam beneath the slides when they introduced them for more support, making that design semi- monocoque at that point.  Check Beam Alarm, he knows all!
Current coach 1996 U320 40'
Previous coach, 1990 36' U280

Re: FT Chassis

Reply #20
I believe that I am correct in saying that the original Grand Villa Unihome, and the later Unicoach without slides are True monocoque construction.  They added structural beam beneath the slides when they introduced them for more support, making that design semi- monocoque at that point.  Check Beam Alarm, he knows all!

Cm fore used to correct everyone on this issue.  As all unihomes and unicoaches have internal dividers they are all semi.

The sidewall construction with the slanted structure internally for strength had to be mostly eliminated and the floor structure heavily reinforced with large steel beams to allow for slide outs.  I bet Cm resisted this as long as possible.  Heavy. Arguably it ruined the unique design they had.


"Riding and rejoicing"
Bob & Susan
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: FT Chassis

Reply #21
I believe that I am correct in saying that the original Grand Villa Unihome, and the later Unicoach without slides are True monocoque construction.  They added structural beam beneath the slides when they introduced them for more support, making that design semi- monocoque at that point.  Check Beam Alarm, he knows all!

The subframes front and rear keep any Foretravel from being true monocoque construction. True monocoque construction is found in a many buses but is more expensive to manufacture as most of them use a lot of aluminum. They are also a lot stiffer. My old 4107 was true monocoque construction, handled well enough to be called the sports car of buses and never even creaked going off paved roads.

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: FT Chassis

Reply #22
The subframes front and rear keep any Foretravel from being true monocoque construction. True monocoque construction is found in a many buses but is more expensive to manufacture as most of them use a lot of aluminum. They are also a lot stiffer. My old 4107 was true monocoque construction, handled well enough to be called the sports car of buses and never even creaked going off paved roads.

Pierce

Let me finish what cm fore said.  "A true monocoque structure has no internal dividers.  Like an egg shell.  Since we use internal dividers we are a semi monocoque design"
"Riding and rejoicing"
Bob & Susan
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: FT Chassis

Reply #23
You are right about the dark painted coaches--- Foretravel acknowledged to us a couple of weeks ago that they are having problems with delamination in the black coaches.  I know it's the current fad, but who would want a hot black coach?  Water leaks are the other reasons for delamination-- the glues used in the vacuum bag build process are not water proof (not in 1996 for sure).  Water intrusion from leaks WILL cause delamination.

Hey Folks,

We had a 2007 Foretravel Nimbus and had many problems with the exterior paint work. First, we had terrible crazing (hope I spelled this correct) around the entire coach. We had Foretravel repair this during warranty and after warranty - a total of five years. We also had a serious delamentation under the drivers window because of a water leak. The window itself did not leak but where the front cap met the sidewall, there the water came in. They (Foretravel) assumed the glue to hold the trim piece covering the seam would keep water out. Apparently, using limited glue on the trim did not work. This explained to me why Foretravel repaired the other trim pieces found where the rear cap and side walls met. When we had the delamination issue in year seven, we assumed Foretravel would cover this repair since it was not good for their reputation. At first the warranty manager stated it was not their problem but after hours of debate, they did cover the cost. I also saw two other Nimbus 2007 coaches at Foretravel with the same issues. Some were built in the spring of 2006 like mine and some we built in late 2007. I have now sold my coach and went to Prevost with my needs. I too had wondered about this problem when we were thinking of either buying an IH or Prevost. Since most IH at the time were painted black, we were very nervous of a similar problem.
Bob & Kathy
2007 Nimbus
Full Timers
Retired Charter Bus Owner/Operator

Re: FT Chassis

Reply #24
Let me finish what cm fore said.  "A true monocoque structure has no internal dividers.  Like an egg shell.  Since we use internal dividers we are a semi monocoque design"

That's how our 1995 U320 is constructed, and I believe it's the best overall method of construction.
David and Carolyn Osborn
1995 U320C SE 40' Build 4726 Feb 1995
FMCA 147762
Motorcade 17186