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Topic: Generator not running (Read 1880 times) previous topic - next topic

Re: Generator not running

Reply #25
Well we made it almost to Buckhorn RV in Kerrville, TX.  About a 1/2 hour before the generator shut down again.  I had started it up at 5:30am and it ran all day with both A/C's on with no problems then just shut down with no fault lights.  Pulled into a picnic area and tried to start it at the control box but looked like nothing was working.  Checked oil, coolant, temperatures at oil pan, head, etc. were no higher than 165ยบ so it wasn't overheating and everything else looked ok.  After we got plugged in at Buckhorn I pulled the cover off the control box and the purple wire going into the controller was broken.  Fixed it and it started right up.  So looks like I'll rewire everything once I get to my buddy's shop on Tuesday. 
Fingers crossed....
Forest & Cindy Olivier
1987 log cabin
2011 Roadtrek C210P
no longer 1999 36' U320 build #5522
2013 Rzr 570 & 2018 Ranger XP1000
2006 Lexus GX470
2011 Tahoe LT 4x4
Previous 1998 45' 2 slide Newell, 1993 39' Newell

Re: Generator not running

Reply #26
Be sure to strap all the wires down tight.  The vibration inside the control box is very great.  If wires are just looped around inside the box, they will sling around and eventually break. 
Jan & Richard Witt
1999 U-320  36ft WTFE
Build Number: 5478 Motorcade: 16599
2011 Jeep Wrangler Unlimited w/Air Force One
Jan: NO5U, Richard:KA5RIW
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Re: Generator not running

Reply #27
I really hope this is the final update.  Generator shut down about 15 miles from my destination.  Found another broken wire. So I replaced and cleaned up the wiring inside the control box.  Found a couple obvious problems, 1 6" wire had 3 butt connectors, another blade connector was very loose and just taped up.  Fixed all of those problems.  Pulled it out of the shop and the cooling fan wasn't running!  The circuit breaker was bad so ordered another one.  Got that changed out and today ran it 4 hours with both a/c's and NO problems!
The wiring ferrules I think will solve the problem of wires breaking or coming loose.
So it seems all of my problems were due to wiring, either broken or loose wires.
Forest & Cindy Olivier
1987 log cabin
2011 Roadtrek C210P
no longer 1999 36' U320 build #5522
2013 Rzr 570 & 2018 Ranger XP1000
2006 Lexus GX470
2011 Tahoe LT 4x4
Previous 1998 45' 2 slide Newell, 1993 39' Newell