Skip to main content
Topic: Leveling Issues (Read 708 times) previous topic - next topic

Leveling Issues

We will have owned our motorcoach seven years later this month (March).  We have had problems with the leveling system since the get-go.  We even dropped by HWH in 2019 to have them do their magic.  They did install an upgraded leveling board in the brain, but we still had problems.  About a year ago the mechanics at MOT spent a couple of coach bucks trying to make the system perform.  I must say they did the best job of fixing the system, but there are still issues.  A couple of days ago we rolled into a camp at Hickory Creek TX.  The parking apron is fairly level side to side, but is inclined downward to the road.  The rig didn't have a problem leveling when I switched on the HWH panel.  After the coach levels I switch off the HWH auto level because of problems.  The coach loses air ever so slowly from the two air springs straddling the driver's/street side drive axle.  When air leaks out of these bags the auto level will expel air on the opposite side  of the rig to try and maintain level.  The auto level will do this until there is no more air to expel and then the rig will be out of level.  With the air system fully aired up, I squirted soapy water on the air spring air line connectors, but no bubbles.  Where else should I look for a leak for these two air springs?  :help:
David & Sherry Kendrick
"Gizmo" The Doggy Lama
USAF(Ret) 1971-75; 1979-95 (20 yrs)
2003 U320 F03 [6179] 38PBDS (3/2016)
2016 Chev Silverado Z71 LTZ
Motorcade 17738
--------------------------------------
New Horizons 5W 25' RKS (1/2004 - 3/2016)
2003 Chev Silverado 2500HD Duramax
Tent (5-person) White Stag (1972 - 2003)

Re: Leveling Issues

Reply #1
If you have not rebuilt you HWH 6-packs, use the kits from Tom McCloud and leaks that do not produce bubbles will go away for a long time.
Rudy Legett
2003 U320 4010 ISM 450 hp
2001 U320 4220 ISM 450 hp
1995 U320 M11 400 hp
1990 Granvilla 300 hp 3208T
Aqua Hot Service Houston and Southeast Texas

Re: Leveling Issues

Reply #2
After the coach levels I switch off the HWH auto level because of problems. 

Before getting into the apparent leak down of one front corner, what problems are causing you to want to switch off the auto level?
Learn every day, but especially from the experiences of others. It's cheaper!  - John C. Bogle

2000 U320 36' non-slide / WildEBeest Rescue
2003 U320

Re: Leveling Issues

Reply #3
So those two bags share the same control circuits. Travel, raise, dump.  As others have said six pack would be a great starting point. The forward bag upper fitting and line is quite difficult to see if there is leaks. I induced a leak there when I changed my bags. Had the same issue. Took me days to finally find.  By the way you have described if you have an external leak you should be able to find it. Bag, line, coupler fitting. Kids bubble solution works great for external leaks.
I so want to try a ultrasonic leak detector for internal leaks, six packs and safety valves
Scott

Re: Leveling Issues

Reply #4
1.  After the coach levels I switch off the HWH auto level because of problems.
2.  The coach loses air ever so slowly from the two air springs straddling the driver's/street side drive axle.
3.  When air leaks out of these bags the auto level will expel air on the opposite side of the rig to try and maintain level.
4.  The auto level will do this until there is no more air to expel and then the rig will be out of level.
Besides the air leaks, I think you may have another problem.

You say you switch off the HWH auto level, but then you say the auto level expels air from the high side to maintain level.
So is the auto level turned on or turned off?
If it is turned off it should not be doing anything.
If it is turned on then it is acting normally when it expels air from the high side until there is no more air to expel.
HOWEVER, the next step in the auto level sequence should be the aux pump coming on to inflate the low side.
Does your aux pump come on in this situation?  If not, then that is another problem that needs correcting.

1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Leveling Issues

Reply #5
I so want to try a ultrasonic leak detector for internal leaks, six packs and safety valves
Scott

I have purchased the Amprobe ULD405 Ultra sonic leak detector.  I have a leaking exhaust passenger side tag valve.  Coaches with Active Air have pressure gauges so you can see the pressure at each locations. You can watch the dash display and it will show all of the pressures. If one is leaking you can see the location value either go up or down.  Since owning the IH45 I have see valves leaking both ways.  The tag will go from 70 psi - 0 about 1 psi per maybe 5 seconds when you have system inactive.  I have gone under with meter, cone on and the meter is not detecting any leak.  I have even put it up close to the air exhaust muffler and does not detect anything.

When I am looking for air leaks I have to turn inverters off and unplug coach. The chargers/inverters make the detector go nuts.
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Leveling Issues

Reply #6
Thanks for all the concern and feedback.  About a year ago we had our closet slide badder replaced at MOT.  At that time I had them thoroughly check out the leveling system for air leaks. The technicians found some hidden air leaks and along with changing out the bladder solenoid most of the leaks were addressed.  One of the problems was a valve that's connected to the Thomas air compressor pump assembly.  The tech suggested removing it since it wasn't needed.  There is a switch next to driver's seat "Air Tank" that controlled this valve.  After this maintenance I found the Thomas pump only runs when we operate the slides.  It rarely comes on any other time.  :)  After we were finished at MOT we traveled over to Xtreme for some fiberglass repairs.  While waiting there for a parking spot I leveled the coach for the fridge.  Then the driver's side windshield cracked.  >:(  We drove back over to MOT to have them check out the leveling system.  It seemed ok to them.  Had the windshield replaced.  While traveling thousands of miles around the western US this past year I noted the air leak down problem on the driver's side rear bags. When we parked I would use the auto level.  The driver side would ever so slowly leak and the HWH system would expel air from the curbside to compensate.  When all the air on the curbside had been expelled the HWH system would not pump up the driver side.  My work around was to level the coach, turn off the auto level, and use some blocks on the driver side to support that side when the air bags lost air.  This worked fine until early last month when the driver side windshield cracked again.  We were parked on an almost level concrete parking apron.  This time I noticed that the window was stressed since the lower rubber molding was pulled away from the glass.  The coach is 20 years old.  I'm sure the 6-packs need rebuilding.  Unfortunately doing this myself is beyond my skillset.  I'm hoping we can have them repaired when we visit Nac next week.  One other comment.  Out HWH leveling system is not OCD about being exactly level.  When I compare the HWH level to a spirit level laid on the floor, the bubbles are not exactly centered.  I fine tune the HWH level to center the bubbles and all is well until the coach air system leaks down enough to activate the HWH system.  The HWH system then re-levels but just enough to get the bubbles between the lines on a spirit level, but not centered.  With our coach floor plan we have a hinged door to the private toilet room.  If we are just the slightest bit out of level the door will swing one way or the other.  :headwall:
David & Sherry Kendrick
"Gizmo" The Doggy Lama
USAF(Ret) 1971-75; 1979-95 (20 yrs)
2003 U320 F03 [6179] 38PBDS (3/2016)
2016 Chev Silverado Z71 LTZ
Motorcade 17738
--------------------------------------
New Horizons 5W 25' RKS (1/2004 - 3/2016)
2003 Chev Silverado 2500HD Duramax
Tent (5-person) White Stag (1972 - 2003)

Re: Leveling Issues

Reply #7
I have purchased the Amprobe ULD405 Ultra sonic leak detector.  I have a leaking exhaust passenger side tag valve.  Coaches with Active Air have pressure gauges so you can see the pressure at each locations. You can watch the dash display and it will show all of the pressures. If one is leaking you can see the location value either go up or down.  Since owning the IH45 I have see valves leaking both ways.  The tag will go from 70 psi - 0 about 1 psi per maybe 5 seconds when you have system inactive.  I have gone under with meter, cone on and the meter is not detecting any leak.  I have even put it up close to the air exhaust muffler and does not detect anything.

When I am looking for air leaks I have to turn inverters off and unplug coach. The chargers/inverters make the detector go nuts.

Yes they are all different for sure. This the exact reason I have held off purchasing one.figure it will be a coach buck

Re: Leveling Issues

Reply #8
Unfortunately doing this myself is beyond my skillset.  I'm hoping we can have them repaired when we visit Nac next week.  One other comment.  Out HWH leveling system is not OCD about being exactly level.  When I compare the HWH level to a spirit level laid on the floor, the bubbles are not exactly centered.  I fine tune the HWH level to center the bubbles and all is well until the coach air system leaks down enough to activate the HWH system.  The HWH system then re-levels but just enough to get the bubbles between the lines on a spirit level, but not centered.  With our coach floor plan we have a hinged door to the private toilet room.  If we are just the slightest bit out of level the door will swing one way or the other.  :headwall:
I do not think rebuilding six packs is beyond anyone's skillset here. If you want to give it a go I'm confident you could do it. Before you take it to MOT I recommend calling and asking how they handle that situation...they may not be willing to rebuild and may force you into new solenoids and/or manifold instead. My new manifold with 6 new solenoids was $1600 when I bought it from HWH... probably  more from MOT.

You can adjust what the computer thinks is level with the 4-way mercury switch that's likely under the bump-out part of your kitchen counter.
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Leveling Issues

Reply #9
You can adjust what the computer thinks is level with the 4-way mercury switch that's likely under the bump-out part of your kitchen counter.
Elliott,

This advice works well for older model coaches...up to a certain year when HWH abandoned the mercury switch and installed an electronic level sensor mounted either remotely or inside the HWH control box.

I'm not sure when the transition occurred, but I'm guessing the OP's 2003 model probably has the newer setup.

Link to thread with photos of electronic leveling unit mounted inside the control box:

Location of Level Sensor in a 2003?

Link below to instructions for adjusting the remote mounted electronic level sensing unit:

https://hwhcorp.com/ml47508.pdf





1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Leveling Issues

Reply #10
Thanks Chuck, I didn't know that. It seems 2003 was really a turning point with the HWH systems.
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Leveling Issues

Reply #11
Before you take it to MOT I recommend calling and asking how they handle that situation...they may not be willing to rebuild and may force you into new solenoids and/or manifold instead. My new manifold with 6 new solenoids was $1600 when I bought it from HWH... probably  more from MOT.

I had asked FOT if they rebuild or replace.  There answer was replace since it took less time and was easier to warranty then removing, rebuilding, and then still have it leaking.
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Leveling Issues

Reply #12
WW,

I don't know which direction you are coming from headed to Nac. but if you are coming from the north we live in Longview, TX. and may be on your way.  Now if you are interested we could have a one on one DIY on how to rebuild a HWH 6 pack at our house. We have water & electric with sewer out front. P/M us if you are interested.

Mike
Pamela & Mike 97 U 320

"It's not what happens to you, but how you react to it that matters."

Re: Leveling Issues

Reply #13
One of the problems was a valve that's connected to the Thomas air compressor pump assembly.  The tech suggested removing it since it wasn't needed.  There is a switch next to driver's seat "Air Tank" that controlled this valve. 

OK, the air tank switch on a 2003 opens a solenoid valve (the one you had removed) that allows the aux compressor to feed the main tanks.  Its sole purpose was so that you could air up without starting the main engine.  It is not needed for leveling.  If it were leaking through, it would cause the aux compressor to run more than necessary when camped.


Quote
After this maintenance I found the Thomas pump only runs when we operate the slides.  It rarely comes on any other time.  :) 

Quote
While traveling thousands of miles around the western US this past year I noted the air leak down problem on the driver's side rear bags. When we parked I would use the auto level.  The driver side would ever so slowly leak and the HWH system would expel air from the curbside to compensate.  When all the air on the curbside had been expelled the HWH system would not pump up the driver side.


OK, something is up that the aux compressor doesn't come on after exhausting the high corner/side doesn't achieve level.  While re-doing the six packs might solve the leak, that doesn't solve the compressor not operating when it should.

Let's get back to this leveling issue - there's a troubleshooting guide around here somewhere.  Your system will be a series 2000 without room locks.

ETA see this topic where Chuck & Jeannie link the troubleshooting guide (and another post with the link to the operations manual)  '02 320. leveling, Excess slope light stays on and system will not re-level
Learn every day, but especially from the experiences of others. It's cheaper!  - John C. Bogle

2000 U320 36' non-slide / WildEBeest Rescue
2003 U320

Re: Leveling Issues

Reply #14
Mike, thanks for the generous offer on 6-pack rebuild instructions.  Unfortunately, we are on a tight travel schedule so it's not possible for us to swing by your place.  We have an appointment with Keith R in Nac next Thursday so hopefully he can figure out the problem.  Elliot, the HWH leveling brain on our coach does not have a mercury switch.  There is a small circuit board about the size of a credit card in the HWH box closest to the storage bay door.  There is a screw mechanism that's attached to the circuit board.  Adjusting the screw/board tells the system what's level.  Not nearly as good or accurate as a mercury switch.  I had HWH replace this board with a newer version in 2019.  The HWH instructions on adjusting the circuit board also states the system works best if it is aligned with the coach front to back.  Foretravel installed the system perpendicular so this probably affects the accuracy.  Michelle, the air tank switch that opens a solenoid valve that I had removed  allowing the aux compressor to feed the main tanks - not sure why one would want to air up the main air tanks without the engine on and not sure the Thomas pump is powerful enough to accomplish this task.  The pump instructions say the pump should not be run continuously for more than six minutes, then rested for a period of time.  Wouldn't want to rely on this procedure for the coach brakes if I'm having the coach towed.  Foretravel should have installed an air line coupler just inside the genset door for a tow truck operator to connect onto.  Just one more reason to insist on a flat bed tow.
David & Sherry Kendrick
"Gizmo" The Doggy Lama
USAF(Ret) 1971-75; 1979-95 (20 yrs)
2003 U320 F03 [6179] 38PBDS (3/2016)
2016 Chev Silverado Z71 LTZ
Motorcade 17738
--------------------------------------
New Horizons 5W 25' RKS (1/2004 - 3/2016)
2003 Chev Silverado 2500HD Duramax
Tent (5-person) White Stag (1972 - 2003)

Re: Leveling Issues

Reply #15
Michelle, the air tank switch that opens a solenoid valve that I had removed  allowing the aux compressor to feed the main tanks - not sure why one would want to air up the main air tanks without the engine on and not sure the Thomas pump is powerful enough to accomplish this task.  The pump instructions say the pump should not be run continuously for more than six minutes, then rested for a period of time.  Wouldn't want to rely on this procedure for the coach brakes if I'm having the coach towed.

Its sole purpose was to be a "courtesy" to others in an RV park when you were getting ready to leave.  Well-intentioned, but definitely not well thought-out.

Regarding the leveling, it sounds like you have 2 issues - a small leak and a malfunctioning control somewhere - the system is not operating the aux compressor when it should.  You may need to call HWH tech support and have them walk you through diagnosing that one.  There's a chance it's the control box itself.  HWH can tell you what lights to look for in the control boxes.

Can you raise manually using the aux compressor only (engine off)?  See the troubleshooting guide here:  https://www.hwhcorp.com/ml31043.pdf

Does the system operate correctly for the initial auto-leveling?

If you can do both above, the troubleshooting guide states:

"If the leveling system does not operate properly in the Automatic mode, recheck the system in the Manual mode starting with Part 1. If the system works properly in the Manual Mode, it should work in the Automatic mode.  After rechecking the system, if it works manually but not automatically, contact HWH customer service for assistance"
Learn every day, but especially from the experiences of others. It's cheaper!  - John C. Bogle

2000 U320 36' non-slide / WildEBeest Rescue
2003 U320

 

Re: Leveling Issues

Reply #16
Not sure how it is wired in the older coaches then mine.  My air compressor is wired where when the pressure switch on the front of the compressor unit shows low pressure it trips a relay to apply power to the compressor motor. When pressure get to the cut off point it shuts the compressor off.  If with the engine is off and you go to manually raise a side or front the compressor starts running until you let off the raise button.  I have not verified if the compressor tries to run if the engine is running, but I would be surprised if it does.

Since the air compressor was kicking in with a raise button, problem has to do with the pressure valve. Either no power to it, fuse blown or missing, or bad pressure valve.
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago