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Connecting Progressive Industries HW50C

I haven't actually purchased the Progressive Industries HW50C Electrical Management unit yet, but probably will soon.  I have been thinking about how and where I will install it.

On the link: Replacing a Transfer Relay

In the third picture below the schematic (first picture with the cover removed), it appears there are 2 sets of 3 wires going through the transfer switch enclosure wall from the left side of the picture and only 1 set of 3 wires going through the enclosure on the right side of the picure.

I presume 1 set of the 3 wires on the left are from the shore power cable and the other set of 3 wires on the left are from the generator set cable.  Is this correct?

If this is correct, I presume the single set of 3 wires going through the enclosure on the right side of the picture is the electrical cable that provides AC power to the main circuit breaker panel and thus AC power to the coach.  Is this correct?

If this is correct, is it possible and reasonable to disconnect the 3 wires in the current cable going through the right side of the enclosure from the relay output and connecting these wires to the output connections on the HW50C then purchasing a short (2-4 feet) section of this same cable to connect to the output connections on the relay and to the input connections on the HW50C?

If this is not a valid and reasonable way to connect the HW50C, what is the best way to connect the HW50C?

Thank you.

Morris and Janice
1997 U270 36'

Re: Connecting Progressive Industries HW50C

Reply #1
I haven't actually purchased the Progressive Industries HW50C Electrical Management unit yet, but probably will soon.  I have been thinking about how and where I will install it.

On the link: Replacing a Transfer Relay

In the third picture below the schematic (first picture with the cover removed), it appears there are 2 sets of 3 wires going through the transfer switch enclosure wall from the left side of the picture and only 1 set of 3 wires going through the enclosure on the right side of the picure.

I presume 1 set of the 3 wires on the left are from the shore power cable and the other set of 3 wires on the left are from the generator set cable.  Is this correct?

If this is correct, I presume the single set of 3 wires going through the enclosure on the right side of the picture is the electrical cable that provides AC power to the main circuit breaker panel and thus AC power to the coach.  Is this correct?

If this is correct, is it possible and reasonable to disconnect the 3 wires in the current cable going through the right side of the enclosure from the relay output and connecting these wires to the output connections on the HW50C then purchasing a short (2-4 feet) section of this same cable to connect to the output connections on the relay and to the input connections on the HW50C?

If this is not a valid and reasonable way to connect the HW50C, what is the best way to connect the HW50C?

Thank you.



Morris,
I have a better page for you to look at that is doing exactly what you want to do.
Adding Built in Progressive EMS
In answer to your questions, I believe it is yes, yes & yes.
The selected media item is not currently available.Barry BEAM #16014
2003 U320 40' AGDS
Beamalarm, Foretravel technical help and specifications
"Whatever the mind can conceive and believe, it can achieve"

Re: Connecting Progressive Industries HW50C

Reply #2
I haven't actually purchased the Progressive Industries HW50C Electrical Management unit yet, but probably will soon.  I have been thinking about how and where I will install it.

On the link: Replacing a Transfer Relay

In the third picture below the schematic (first picture with the cover removed), it appears there are 2 sets of 3 wires going through the transfer switch enclosure wall from the left side of the picture and only 1 set of 3 wires going through the enclosure on the right side of the picure.

I presume 1 set of the 3 wires on the left are from the shore power cable and the other set of 3 wires on the left are from the generator set cable.  Is this correct?

If this is correct, I presume the single set of 3 wires going through the enclosure on the right side of the picture is the electrical cable that provides AC power to the main circuit breaker panel and thus AC power to the coach.  Is this correct?

If this is correct, is it possible and reasonable to disconnect the 3 wires in the current cable going through the right side of the enclosure from the relay output and connecting these wires to the output connections on the HW50C then purchasing a short (2-4 feet) section of this same cable to connect to the output connections on the relay and to the input connections on the HW50C?

If this is not a valid and reasonable way to connect the HW50C, what is the best way to connect the HW50C?

Thank you. 

Morris,
I have a better page for you to look at that is doing exactly what you want to do.
Adding Built in Progressive EMS
In answer to your questions, I believe it is yes, yes & yes. 

So to make sure I understand correctly, the correct cable is the one cable that goes through the right side of the enclosure in the above pictures. Is this correct?

I want to make sure I cut or disconnect the correct cable.  Once I know for sure which cable is the correct one, I can check to see what appears the best way to connect the HW50C unit.  I will have to check our coach to determine if it appears it will be better to cut that cable or to disconnect it on one end and connect the HW50C then add a short section of new cable the same size/spec.

I presume that as long as shore power is not connected and as long as the genset is not running, that cable is not energized in any manner.

Thank you.

Morris and Janice
1997 U270 36'

Re: Connecting Progressive Industries HW50C

Reply #3
Morris,
The U270 only has one ATS.  The post which describes the splicing of the wires assumes there are two transfer switches.
 
Nonetheless, the splice is made between the ATS and the main breaker panel.  This is where you need to locate the device in order to protect the input voltage to the panel from either the shore cord or the genset.
 
Good luck.  It's not difficult but working with the heavy gauge wire is not a piece of cake.  You need to plan your wire bends carefully when you're locating and installing the device.
Peter & Beth Martin
No Forrest? What have you done?
MC# 15890 until Dec 2016; FMCA #F329677
Cincinnati, OH

Re: Connecting Progressive Industries HW50C

Reply #4
I presume that as long as shore power is not connected and as long as the genset is not running, that cable is not energized in any manner.
Thank you.
That is correct.
If you have an automatic Gen Start, make sure it is OFF.
The selected media item is not currently available.Barry BEAM #16014
2003 U320 40' AGDS
Beamalarm, Foretravel technical help and specifications
"Whatever the mind can conceive and believe, it can achieve"

Re: Connecting Progressive Industries HW50C

Reply #5
Morris,
The U270 only has one ATS.  The post which describes the splicing of the wires assumes there are two transfer switches.
 
Nonetheless, the splice is made between the ATS and the main breaker panel.  This is where you need to locate the device in order to protect the input voltage to the panel from either the shore cord or the genset.
 
Good luck.  It's not difficult but working with the heavy gauge wire is not a piece of cake.  You need to plan your wire bends carefully when you're locating and installing the device. 

Thank you very much.  When I am at the MH next, I will check to see how will be best to do the install on our MH.  I can see how it will be difficult to do the install due to the cable size and access.

I presume that as long as shore power is not connected and as long as the genset is not running, that cable is not energized in any manner.
Thank you.
That is correct.
If you have an automatic Gen Start, make sure it is OFF.

I do not believe we have any automatic Generator Start capability on our MH. I have not seen or heard any attempt to start the generator automatically so far.  But I will MAKE SURE it does not start in any manner.

I presume that as long as the generator is not running and no shore power is connected, the cable should be de-energized. Am I correct?
Morris and Janice
1997 U270 36'

Re: Connecting Progressive Industries HW50C

Reply #6

I presume that as long as the generator is not running and no shore power is connected, the cable should be de-energized. Am I correct?
Correct
The selected media item is not currently available.Barry BEAM #16014
2003 U320 40' AGDS
Beamalarm, Foretravel technical help and specifications
"Whatever the mind can conceive and believe, it can achieve"

Re: Connecting Progressive Industries HW50C

Reply #7
No shore power connection and no generator should do the trick.  Just to make sure everything is off get yourself one of those non-contact voltage probes to be safe.  You also might consider taping something over the generator start switches so the generator won't accidentally get started.  In the industrial world we had lock out/tag out to make sure the equipment did not get energized when someone was working on it.
John Cooper
'91 GV 36'
Oshkosh chassis
Cat 3208T 300HP

Re: Connecting Progressive Industries HW50C

Reply #8
..................I want to make sure I cut or disconnect the correct cable.  Once I know for sure which cable is the correct one, I can check to see what appears the best way to connect the HW50C unit.  I will have to check our coach to determine if it appears it will be better to cut that cable or to disconnect it on one end and connect the HW50C then add a short section of new cable the same size/spec............................................
Thank you.
Morris,
See
http://www.foreforums.com/index.php?action=dlattach;topic=9844.0;attach=321;image
And see
Meters in utility bay and portable surge guard
And see
Low Voltage and Appliance Performance
I agree with Peter.  U270's have only a single ATS.
The '98 U270 Powertech 8KW Gen Set has Auto Start (Dash has an "ON/OFF/AUTO" switch for Gen Set)
If you don't have the three position switch, you don't have the Auto Start function.
Best Wishes,
Neal
The selected media item is not currently available.
Neal (& Brenda) Pillsbury
'02 U320 SPEC, 4200, DGFE, Build #5984
'04 Gold Wing
'07 Featherlite 24'
'14 Jeep Grand Cherokee Summit
MC #14494
Exeter, NH & LaBelle FL
Quality makes the Heart Soar long after Price is Forgotten

Re: Connecting Progressive Industries HW50C

Reply #9
Quote
Morris quote: "So to make sure I understand correctly, the correct cable is the one cable that goes through the right side of the enclosure in the above pictures. Is this correct? "
Morris,
Yes, the longer cable coming from the right is from the ATS, which in my coach is in the utility bay, above the battery case (3 8D batteries in it). Most of the newer coaches have the ATS in the compartment under the base of the bed, which makes it easier to connect a new short cable from the ATS to the input side of the HW50C EMS. That way you don't have to cut all new lengths of cable and thread them into the main circuit breaker panel. I was prepared to do that, but had just enough slack in the cable from the ATS to just cut it in two, and use the ATS side to connect into the input side of the ATS and the cable entering the breaker panel to connect to the ouput of the ATS.
As others have mentioned, by positioning the EMS between the ATS and the Circuit Breaker Panel, you protect your coach wiring from surges that might emnate from either shore power or the generator.

You are welcome to email me directly (hayfever39@sbcglobal.net) or call at 936-554-0133 if you want further details.
Don Hay
'92 Grandvilla, U-280
The Hayfever Express
Build #4055
'97 GEO Tracker
Life is like licking honey off a thorn.

Re: Connecting Progressive Industries HW50C

Reply #10

Morris:
I made an error in this statement: " I was
Quote
prepared to do that, but had just enough slack in the cable from the ATS to
just cut it in two, and use the ATS side to connect into the input side of the ATS and the cable entering the breaker panel to connect to the ouput of
the ATS.

It should read " I was prepared to do that, but had just enough slack in the cable from the ATS to
Quote
just cut it in two, and use the ATS side to connect into the input side of the EMS and the cable entering the breaker panel to connect to the ouput of
the EMS.

Sorry for the confusion.
Don Hay
'92 Grandvilla, U-280
The Hayfever Express
Build #4055
'97 GEO Tracker
Life is like licking honey off a thorn.

Re: Connecting Progressive Industries HW50C

Reply #11
I haven't actually purchased the Progressive Industries HW50C Electrical Management unit yet, but probably will soon.  I have been thinking about how and where I will install it.


You might want to consider the EMS that has a digital readout.  This device tells us the amp load on each line and is very very helpful in telling us when we are close to exceeding 30 amp service.
George Stoltz.  Retired from full-time living in a great Foretravel and now are back to living in a traditional sticks and bricks in Florida.

Re: Connecting Progressive Industries HW50C

Reply #12
And keep all strands of the #6 wire from touching the center plastic cover of the relay inside the Progressive Industries plastic box.

Inattention to this point has caused the neutral output side of the relay to be compromised by a small broken piece of plastic,
causing 240 volts to be applied where 120 volts is expected due to a lost neutral.

Re: Connecting Progressive Industries HW50C

Reply #13

And do not let any strands of the #6 wire from touching the center plastic cover of the relay.
Inattention to this point has caused the neutral output side of the relay to be compromised by a small broken piece of plastic, causing 240 volts to be applied where 120 volts is expected due to a lost neutral. 

Is the relay you reference in the EMS or the transfer relay?

You might want to consider the EMS that has a digital readout.  This device tells us the amp load on each line and is very very helpful in telling us when we are close to exceeding 30 amp service. 

I believe the Progressive Industries EMS HW50C has one digitial display that can be installed in a different location than the EMS module.

I want to thank everyone for your input and assistance.  I am sure I will have some other questions after I purchase the unit and I am able to spend more time checking where I will locate it and the remote display.
Morris and Janice
1997 U270 36'

Re: Connecting Progressive Industries HW50C

Reply #14
And keep all strands of the #6 wire from touching the center plastic cover of the relay inside the Progressive Industries plastic box.

Inattention to this point has caused the neutral output side of the relay to be compromised by a small broken piece of plastic, causing 240 volts to be applied where 120 volts is expected due to a lost neutral.

Is the relay you reference in the EMS or the transfer relay?


Bump since I was researching installation and found the info - it's in the Progressive EMS box

Holy Smoke, and what looked like a fire

Michelle
Learn every day, but especially from the experiences of others. It's cheaper!  - John C. Bogle

2000 U320 36' non-slide / WildEBeest Rescue
2003 U320

Re: Connecting Progressive Industries HW50C

Reply #15
If you  need a tight bend in that heavy cable you can use a 3/4 box wrench as a tube bender.
John Duld
1995 U320C SE 40'

Re: Connecting Progressive Industries HW50C

Reply #16
I have the portable unit.  It works great.  But you have to hook up each time.  Progressive is a great company to do business with. Got water in mine and they said should not have happened so they repaired and shipped back free.
DAN
Dan & Shirley Stansel
2002 U295 4020 AGDS Build#6054
Towing Buick Enclave & M &  G Braking
Emerald Bay, Lake Palestine, Texas
MC# 16650