Skip to main content
Topic: Checking Alternator (Read 584 times) previous topic - next topic

Checking Alternator

Started the coach today for final check before heading to Florida and the alternator is not charging. I read an earlier post and checked the two small wires. Both are hot when switch is on, only one when switch is off. I checked the alternator voltage at the isolator and it is reading 6 volts. Are there other tests I  can do before removing the alternator. In the past it would read 12 volts when first started but when the rpms were raised, it would go between 13 and 14 volts. I have a spare alternator but I want to be sure that this one has died before replacing it. Thanks for any help you can give me.
Jerry
'91 U240 GV / 36'
CAT 3208 w/Allison MT 643  4 speed
'10 Ford Flex

Growing old is mandatory
Growing up is optional

Re: Checking Alternator

Reply #1
Read voltage at each of the isolator terminals and let us know.

Verify that the small sense wire from isolator to alternator is there, with clean and tight connections.

Brett
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Checking Alternator

Reply #2
Brett,
the voltages are as follows: Battery one - 13.4 volts,  Battery two - 12.5 volts. Sensing wire is there and now freshly cleaned. It is connected to the Battery two terminal. No voltage on it when disconnected. I assume it gets it's voltage from the battery terminal. Correct?
'91 U240 GV / 36'
CAT 3208 w/Allison MT 643  4 speed
'10 Ford Flex

Growing old is mandatory
Growing up is optional

Re: Checking Alternator

Reply #3
Correct, the sense wire senses voltage on the chassis battery terminal of the isolator and sends that voltage to the alternator.

So, what are the readings at the isolator terminals (B+ from alternator) as well as the terminals for house and chassis battery with the engine running at high idle (say, 1100 RPM or so)?
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Checking Alternator

Reply #4
Brett,
Readings are Battery one 13.5 volts, Battery two 12.5 volts and alternator voltage started at 7 volts and fell  to 3.5 volts.
Jerry
'91 U240 GV / 36'
CAT 3208 w/Allison MT 643  4 speed
'10 Ford Flex

Growing old is mandatory
Growing up is optional

Re: Checking Alternator

Reply #5
This was at approx. 1250 rpms
'91 U240 GV / 36'
CAT 3208 w/Allison MT 643  4 speed
'10 Ford Flex

Growing old is mandatory
Growing up is optional

Re: Checking Alternator

Reply #6
Yup, alternator is the likely suspect.


If you want to troubleshoot yourself and it is a Hehr Powerline: Untitled Document

You could also contact them for the name of your nearest Hehr dealer who can likely rebuild it:

4616 Fairlane Avenue
Fort Worth, TX 76119
Phone: 817-535-0284
Fax: 817-531-2755
Email: sales@hdpsi.com

Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Checking Alternator

Reply #7
Well I'll try the spare tomorrow..Thanks
'91 U240 GV / 36'
CAT 3208 w/Allison MT 643  4 speed
'10 Ford Flex

Growing old is mandatory
Growing up is optional

Re: Checking Alternator

Reply #8
If the coach has been setting up for a good while the brushes may be hung up.
Using a rubber mallet give the alternator a couple good whacks and check again.  You never know.
Gary B

Re: Checking Alternator

Reply #9
Thank you Gary for the suggestion. I was changing out the alternator when you send it, so I didn't get to try it.
Good news is I had a spare and it is is installed and charging just fine.
Thank you Brett for the trouble checking guide.
You guys are great..
Jerry
'91 U240 GV / 36'
CAT 3208 w/Allison MT 643  4 speed
'10 Ford Flex

Growing old is mandatory
Growing up is optional

Re: Checking Alternator

Reply #10
Jerry, that will be $25 for the Technical help, so please send chq to Brett??
He he
JohnH
Coachless, now use aircraft. 2003 Ford Travelair TC280 class C. Super shape. Just for 1 yr .
1994 Ford E350 ClassC,total renovation inside and out. Now sold.
2000 U295  36' Cummins 350 c/w Banks Stinger, Resonator upgrade,Solar, LED lites.Residential fridge with slide out pantry. Build 5674. Sold
ex 92 GV 022C ored Cummins. Sold
ex 95 GV240 cat 3116. Sold
2017 Mini cooper s & 2016 land Rover LR2 HSE  LUX.
jhaygarth@aol.com    SKP #130098
treat everyone as you would like to be.

Re: Checking Alternator

Reply #11
John,
It sure saved me more than that. Wished I could have tried the hammer trick. I used to have to do that on our Lincoln starter.
Off to Florida and warm weather.
Jerry
'91 U240 GV / 36'
CAT 3208 w/Allison MT 643  4 speed
'10 Ford Flex

Growing old is mandatory
Growing up is optional