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Topic: Working On My Six Pack (Read 8585 times) previous topic - next topic

Re: Working On My Six Pack

Reply #75
One should also be careful with the manifold block itself, particularly the face where the valves screw on.  That's an o-ring mating surface, it should be as smooth and clean as possible, and you need to be careful not to scratch it.  Any radial scratches that cross the mating area can cause leaks. 

Yes, and easy to bugger an O ring screwing the solenoid on, or any of the O rings for that matter......Ask me how I know.... 8)
Chris
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Working On My Six Pack

Reply #76
Yes, and easy to bugger an O ring screwing the solenoid on, or any of the O rings for that matter......Ask me how I know.... 8)
Chris

 ^.^d

Just a tiny dab of o-ring grease (not too much, just enough) between clean thumb and forefinger, then gently drag/rotate (don't tug/stretch) the o-ring between them to LIGHTLY lubricate...

(I spent too many years maintaining thin film vacuum deposition and etch equipment.  Lots and lots of flanges and o-rings...)
Learn every day, but especially from the experiences of others. It's cheaper!  - John C. Bogle

2000 U320 36' non-slide / WildEBeest Rescue
2003 U320

Re: Working On My Six Pack

Reply #77
I am still trying to figure out how the people that do this job without removing the manifold from the coach keep the o-rings clean. I came out looking like this.
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Working On My Six Pack

Reply #78
Job is easier on some coaches than others due to location of the manifolds.

On my U280 the front manifold is a piece of cake.  I can roll under the coach on my creeper and then sit up to work comfortably in the shade, with the manifold hanging there at face level, totally unobstructed.

My rear manifold, on the other hand, is just the exact opposite.  I am a LOT dirtier than you after working on it.

Plus, some extremely fortunate Forum members have service pits where they park their coach.  Working underneath a coach while standing upright is much nicer.

1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Working On My Six Pack

Reply #79
Plus, some extremely fortunate Forum members have service pits where they park their coach.  Working underneath a coach while standing upright is much nicer.

Building the pit so you set on a 5 gallon bucket is even better.

Mike
Pamela & Mike 97 U 320

"It's not what happens to you, but how you react to it that matters."

Re: Working On My Six Pack

Reply #80
I am still trying to figure out how the people that do this job without removing the manifold from the coach keep the o-rings clean. I came out looking like this.
Elliot
Depends how dirty the coach is underneath. Mine is pretty clean because I pressure washed it when I got it, it also has no road rust/crud.
I wonder how others do them off the coach, without getting crap in the air lines, and not making a mistake mixing them up.
I get the colored zip ties, I get the tin foil over the lines, but still too much room for err for me. I like doing one at a time on the coach.
Whichever way works for someone, is the best way. Did front and back in 1 hr on the coach couple of yrs ago. Still going strong.
Chris
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Working On My Six Pack

Reply #81
^.^d

Just a tiny dab of o-ring grease (not too much, just enough) between clean thumb and forefinger, then gently drag/rotate (don't tug/stretch) the o-ring between them to LIGHTLY lubricate...

(I spent too many years maintaining thin film vacuum deposition and etch equipment.  Lots and lots of flanges and o-rings...)
Yes sir, I used a light dab of vaseline on them. On mine, one got bumped I figure. But found the leak right away.
Chris
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Working On My Six Pack

Reply #82
I am still trying to figure out how the people that do this job without removing the manifold from the coach keep the o-rings clean. I came out looking like this.
Take each solenoid off the manifold as a complete assembly and rebuild it on a table then re-attach it to the manifold as a complete assembly. No need to undo any airlines. Just a ground wire and the plug wire. There is no need to partially disassemble the solenoid while it's attached to the manifold.
1994 U280, Build 4490
Deming, NM.

Re: Working On My Six Pack

Reply #83
I rebuilt my front six pack last night and there's a special place in hell for whoever decided to put it in that location.  I couldn't get to the top four air lines so I took the Twig approach and removed three solenoids at a time while the manifold was still attached.

It was quite the contortionist act loosening the two mounting bolts at the top to allow enough room to spin the top solenoids off. Reinstalling the HWH tank by myself was also quite the feat thanks to some very stiff airline fittings.

If I were going to do it again I'd probably see if I could rent someone's pit or pay for an hour on a lift somewhere. Some ramps + safety blocks might work too.
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Working On My Six Pack

Reply #84
Don't remember where I read this but I think someone had moved the 6-pack to a more accessible location.  Basically you'd just need to extend the wires and tubing.
Forest & Cindy Olivier
1987 log cabin
2011 Roadtrek C210P
no longer 1999 36' U320 build #5522
2013 Rzr 570 & 2018 Ranger XP1000
2006 Lexus GX470
2011 Tahoe LT 4x4
Previous 1998 45' 2 slide Newell, 1993 39' Newell

Re: Working On My Six Pack

Reply #85
Wait till you enjoy the rear one
Bruce, Linda, and Macy
Zoey RIP 1/20/19
1999 U295 40' build #5400
2017 silver Jeep Wrangler, 1260 watts of solar on top
Moving around the country

Re: Working On My Six Pack

Reply #86
I rebuilt the front six pack about six months ago.  Was not difficult just make sure where everything goes.  Label them if they are not labled from the factory.  The rear one will be done in the next year or so.  I removed the six pack and rebuilt it on the bench.

2006 Nimbus 336
Built 2005 may be one of the first coaches labeled Nimbus.
DEMCO Air-force One braking system.
Towing 2002 Jeep Wrangler Sport.
Road Master Falcon 5250 tow bar.

Re: Working On My Six Pack

Reply #87
I rebuilt my front six pack last night and there's a special place in hell for whoever decided to put it in that location.  I couldn't get to the top four air lines so I took the Twig approach and removed three solenoids at a time while the manifold was still attached.

When I took a tour of the Entregra factory they had a raw frame from Spartan getting ready to go in the assembly line.  While I was looking at it, there was a  computer or ? that had a lot of wires going to it that was sitting at the top of the rails. It was easy to get to with no coach sitting on the frame.  I thought about the poor sole that would have to be able to get to it if there was  a problem.  I took a picture of it. Will have see if I can find it.
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Working On My Six Pack

Reply #88
Here is picture. Looks like the computer for the transmission sitting on top.  How would like to get to that one day.  Sorry, picture was a little out of focus.  2016  Spartan K3 Chassis   
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago