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Topic: help! broken down! Alternator Issues (Read 4751 times) previous topic - next topic

help! broken down! Alternator Issues

Hey guys....can anyone help us right now?  We are on the side of the road.  I need someone to talk to now if you're available by phone.  We were low on fuel and planning to stop, but suddenly things started going weird and lights coming on the dash.  We pulled off and exit with a gas station,  but got stopped on the ramp.  Shut down and tried to restart and now just getting a click sound in the dash by passenger seat.  Did we just run out of gas and it has shut us out from restarting?  Also the transmission heat light came on but the silverleaf said the trans heat was fine.  Ugh...help!
-Trent and Siobhan Walker + 5 boys
Proud owners of a 1995 U300 SE that we bought from Jor.  We are so blessed and loving life on the road!

Re: help! broken down!

Reply #1
You need min 8-10 gal Diesel in the tank.
Same happened to me once with my former FT. I kept driving, thinking that once the fuel low light comes on .... it never did come on.
It was hard to start, 5 gal did not ... once I had 9-10 gal it started with a lot of pumping. Long fuel lines need to be filed up.
Former 2003 GV U295 (6230) (2015 - 2025)
Former 94 GV U225 (2013-2016)

Re: help! broken down!

Reply #2
Can you start the generator?  If so, you are not out of diesel.  The generator will cut off before the engine such that one can hopefully make it to the next gas station (about 1/4 tank).  If it is propane generator then of course not applicable.
Best of Travels

Re: help! broken down!

Reply #3
Even with no fuel, engine should still crank.  Are you sure you're not still in gear?
1996 U295 36' WTBI

Re: help! broken down!

Reply #4
Maybe check battery connections to be sure all of those are still good (thinking about your flashing dash lights = voltage problem?).
1996 U295 36' WTBI


Re: help! broken down!

Reply #6
Even with no fuel, engine should still crank.  Are you sure you're not still in gear?
It says N
-Trent and Siobhan Walker + 5 boys
Proud owners of a 1995 U300 SE that we bought from Jor.  We are so blessed and loving life on the road!

Re: help! broken down!

Reply #7
Finally got a call back from Foretravel Tech Dept. Husband is on phone with them now
-Trent and Siobhan Walker + 5 boys
Proud owners of a 1995 U300 SE that we bought from Jor.  We are so blessed and loving life on the road!

Re: help! broken down!

Reply #8
My first guess would be electrical. Double-check the connections to the starting batteries. We had a problem last summer and the connections seemed to be tight, but additional tightening solved the problem.
David and Carolyn Osborn
1995 U320C SE 40' Build 4726 Feb 1995
FMCA 147762
Motorcade 17186

Re: help! broken down!

Reply #9
Things to try:

Turn ignition switch to "ON", try the fan switch on dash A/C.  If fan blows, then ignition solenoid is OK.

With ignition switch in "ON" position, read voltage on dash volt meter.  Should be above 12 volts, closer to 13 volts is normal.

Push BOOST switch to "ON", see if dash volt meter changes reading.  If volts are good, try starting engine.  If no start, go to next step.

If generator will start, start it.  Let it run a few minutes, then try starting engine again, with BOOST switch still on.

If engine starts, leave generator running and boost switch on..  Alternator may have failed, causing low voltage condition in engine start batteries.  You can run down the road indefinitely with generator supplying voltage to engine.  Get alternator repaired/replaced at earliest opportunity.
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: help! broken down!

Reply #10
Ok...Foretravel had us engage the boost button up front. Never knew what that was and we suddenly got a boost of power enough to start! 
-Trent and Siobhan Walker + 5 boys
Proud owners of a 1995 U300 SE that we bought from Jor.  We are so blessed and loving life on the road!

Re: help! broken down!

Reply #11
See if you threw the alternator belt.  Don't know if you have a separate belt on the U300.
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: help! broken down!

Reply #12
Nice response from Foretravel!
1996 U295 36' WTBI

Re: help! broken down!

Reply #13
See if you threw the alternator belt.  Don't know if you have a separate belt on the U300.
Sorry...non mechanical here...where is the alternator located?
-Trent and Siobhan Walker + 5 boys
Proud owners of a 1995 U300 SE that we bought from Jor.  We are so blessed and loving life on the road!

Re: help! broken down!

Reply #14
That suggests that your chassis batteries are bad/bad connection.

You will still want to verify that the alternator is charging both banks with the engine running.

With engine running, the dash gauge should show 13.5+ VDC-- that indicates that the CHASSIS batteries are charging.

With the engine running the monitor should show 13.5+ VDC-- that indicates that the House batteries are being charged.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: help! broken down!

Reply #15
Can any U300 (I assume CAT 3176) owners tell Trent where to look for the alternator?  I can't help him with that (wrong engine).
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: help! broken down!

Reply #16
Huh....we now have a beep and a stop engine light :/
-Trent and Siobhan Walker + 5 boys
Proud owners of a 1995 U300 SE that we bought from Jor.  We are so blessed and loving life on the road!

Re: help! broken down!

Reply #17
Can any U300 (I assume CAT 3176) owners tell Trent where to look for the alternator?  I can't help him with that (wrong engine).
Trent, I send you my home number on a PM. call me

Hans
Hans & Marjet
1995 U300 "Ben" (#4719)
3176B Cat,4060HD,Jake
SKP#139131
Motorcade#17579
2006 Honda Element (towed)

Re: help! broken down!

Reply #18
Is boost switch still on?  If engine start batteries are low, you will have to leave the boost switch on while you drive until the batteries are recharged.  If you haven't tried running the generator, crank it up and leave boost switch on.  This will recharge the engine start batteries.  The beeping and "Stop Engine" light can be triggered by low battery voltage.
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: help! broken down!

Reply #19
Boost is still on and battery is slowly recharging.  We are going to get to the FMCA campground in Cincinnati where we can stay and plug in and charge the batteries up and get ahold of the service center first thing in the morning.  Good thing to know about the stop engine light being battery related.  That makes me feel a little better.

Thank you so so much for your help. We were almost going to have to shell out $400 for an $800 tow.  Nothing like being in the moment and finding out your roadside assistance is insufficient. :/
-Trent and Siobhan Walker + 5 boys
Proud owners of a 1995 U300 SE that we bought from Jor.  We are so blessed and loving life on the road!

Re: help! broken down!

Reply #20
Do not ASSUME that your chassis batteries are charged from shore power unless a previous owner added a means to do that.

From the factory, the chassis battery was ONLY charged from the alternator.

Yes, with boost switch on, the on-board charger will charge the house bank and through the boost switch the chassis batteries will be charged as well.

And 1995 was a transition year.  In the back of my mind, I remember thinking that JOR had a Cummins M11 engine in his coach.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: help! broken down!

Reply #21
you might need a belt or an alternator. It sounds like low voltage and the reason you did not hear anything is there is not enough voltage to crank the engine.  Also do not let your fuel get so low.  It is not an issue to fill up at half a tank for me. I do it mostly because I want a full tank and because the less fuel you have the hotter it will get in the tank as you are running.  Also keep your boost switch on when you plug in.  You need to verify that the alternator is running but until then start the generator and that will keep everything charged up if you have the boost on.
2025 Wanderbox Outpost 32 on F600 Expedition Motorhome
2015 Born Free Royal Splendor on Ford 550 nonslide version  for sale
Former Coaches  covering. 360,000 miles
1999 34 U270
2000 36 U320
2001 42' double slide U320
2018 Jeep Rubicon

Re: help! broken down!

Reply #22
In the back of my mind, I remember thinking that JOR had a Cummins M11 engine in his coach.
Absolutely correct.  Now that you mention it, I remember lots of posts about Jor having a "unusual" M11 in his U300.  So now we need a M11 owner to help Trent out with alternator location and what kind of belt setup it has.
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: help! broken down!

Reply #23
Yes.  Its an M11 that has been modded or something to 425 hp, I think?
-Trent and Siobhan Walker + 5 boys
Proud owners of a 1995 U300 SE that we bought from Jor.  We are so blessed and loving life on the road!

Re: help! broken down!

Reply #24
Also, Walkerfam7, I'd suggest joining Coachnet just in case you ever have something happen again.  They covered our towing when we broke down one time and I was glad we had it.

Chris
1996 U295 36' WTBI