Skip to main content
Topic: Better Hail Protection (Read 1369 times) previous topic - next topic

Better Hail Protection

Are all the plastic roof AC shrouds created equal, or do some offer better protection from hail breakage?

I have two of these that will get painted and be used to replace the originals which are old and cracked at the bolt holes,
and beyond;
Amazon.com: ICON Penguin Dometic Duo Therm Air Conditioner Shroud, Polar...

In all honesty they seem no different than the originals.  Just wondering if there's something else out there that's better, before I use
them.

As an Amazon Associate Foretravel Owners' Forum earns from qualifying purchases.

Re: Better Hail Protection

Reply #1
Michelle,

Mine are 15,000 BTU units but use the shroud in the link.

Re: Better Hail Protection

Reply #2
Michelle,

Mine are 15,000 BTU units but use the shroud in the link.

I installed the new style with the vent holes on my 13,500 the footprint is the same but screw holes a little different. They help keep the head pressure down on the compressor
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Better Hail Protection

Reply #3
FWIW - I was told a couple of years ago when we replaced our A/C covers that if you have heat pump units you should get the covers with holes on the side.  We have heat pumps in our units so I got the ones with the holes.  :D

Air Conditioner Shrouds | AC Shrouds | RV Air Conditioner Covers

Don't think that Amazon sold them at the time.  :'(
Scott & Carol Seibert
2001 42' double slide U320 - Sold
Previous - 2002 36' U320

Re: Better Hail Protection

Reply #4
Sun probably does the AC covers and the Shower skylight cover no good over time especially when the coach is stored outside. Replacing them with new ones might be a good preventative measure.  A nice fiberglass AC cover would probably be pretty tough.  It is pretty hard to get anything to stick to the plastic AC covers other than a pcv or abs adhesive.  You could glue a thin layer of the same material on the inside of the AC cover to make it tougher.  An interesting project for Rance (as if he didn't have enough to do.)
Roger Engdahl and Susan Green
2001 U320 3610 #5879 (Home2) - 2014 Jeep Cherokee or 2018 F150
Hastings, MN

Re: Better Hail Protection

Reply #5
I wonder why no one makes an aluminum cover.
Jerry & Nona and Kimeru the cat that thinks she's a dog
1998 36' WTFE U320  #5314 Motorcade #17711
USAF 1975-1995
2019 Subaru Crosstrek 'toad'
2003 Subaru Legacy touring car
jerry Fincher | Flickr

Re: Better Hail Protection

Reply #6
hey Bigdog you stole my comment. Great minds think alike.It sure would sound scary in a hailstorm on Aluminum. I was looking at the one posted and drawing up a sketch to see what is involved in making one. Then Roger's idea about strengthening the old one came up and I got looking at what could be used to create a "soft" outer skin to absorb the hail etc. With an inner light mesh layer glued to original. On going process right now.
JohnH
Coachless, now use aircraft. 2003 Ford Travelair TC280 class C. Super shape. Just for 1 yr .
1994 Ford E350 ClassC,total renovation inside and out. Now sold.
2000 U295  36' Cummins 350 c/w Banks Stinger, Resonator upgrade,Solar, LED lites.Residential fridge with slide out pantry. Build 5674. Sold
ex 92 GV 022C ored Cummins. Sold
ex 95 GV240 cat 3116. Sold
2017 Mini cooper s & 2016 land Rover LR2 HSE  LUX.
jhaygarth@aol.com    SKP #130098
treat everyone as you would like to be.

Re: Better Hail Protection

Reply #7
I wonder how noisy that would be in a hard rain or hail.  You could get two AC shrouds and cut one parallel to the bottom edge maybe an inch down from the upper curved edge, maybe just use the old shroud for the cut off part.  It might nest tight enough that you could glue it in with the appropriate glue or put a uniform layer of minimally expanding polyurethane foam on the inside top of the whole part and press the cut off part into the polyurethane foam using gravel for a uniform weight.

Just what I need, another project.
Roger Engdahl and Susan Green
2001 U320 3610 #5879 (Home2) - 2014 Jeep Cherokee or 2018 F150
Hastings, MN

Re: Better Hail Protection

Reply #8
hey Bigdog you stole my comment. Great minds think alike.It sure would sound scary in a hailstorm on Aluminum. I was looking at the one posted and drawing up a sketch to see what is involved in making one. Then Roger's idea about strengthening the old one came up and I got looking at what could be used to create a "soft" outer skin to absorb the hail etc. With an inner light mesh layer glued to original. On going process right now.
JohnH

Rhino truck bed liner is tough as nails, pliable and it can be sprayed on. easy peasy, Lemon squeezy

http://www.youtube.com/watch?v=3JOXrpCLCJg
Jerry & Nona and Kimeru the cat that thinks she's a dog
1998 36' WTFE U320  #5314 Motorcade #17711
USAF 1975-1995
2019 Subaru Crosstrek 'toad'
2003 Subaru Legacy touring car
jerry Fincher | Flickr

Re: Better Hail Protection

Reply #9
Rhino truck bed liner is tough as nails, pliable and it can be sprayed on. easy peasy, Lemon squeezy

There was a show on TLC or Discovery where they used Rhino bed liner and it kept the part from breaking when hit.  Might work on AC shrouds.  It comes in different colors so might work
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Better Hail Protection

Reply #10
Rhino truck bed liner is tough as nails, pliable and it can be sprayed on. easy peasy, Lemon squeezy

Will Rhino stick to the plastic shroud?
If so, apply to inside or outside?  I have Linex in my truck bed, and as I recall the Rhino Liner is much grainier.
Might look better if it was applied on the inside and still fit.

You could glue a thin layer of the same material on the inside of the AC cover to make it tougher.  An interesting project for Rance (as if he didn't have enough to do.)

I thought about just putting the new shroud over the old one if they mesh together perfectly.  Rance could probably come up
with something.


Re: Better Hail Protection

Reply #11
I thought about just putting the new shroud over the old one if they mesh together perfectly.  Rance could probably come up
with something.

They might nest together except for the part where that fits over the metal base.  If they nest with only a small gap after some trimming then making a sandwich with polyurethane foam in the middle would end up with a much tougher cover.  Glue or polyurethane has to stick and stay stuck to gain a multi layer advantage.

LookingWest said they had tennis ball sized hail. Quite an impact to resist. Maybe molded Lexan.
Roger Engdahl and Susan Green
2001 U320 3610 #5879 (Home2) - 2014 Jeep Cherokee or 2018 F150
Hastings, MN

Re: Better Hail Protection

Reply #12
Wait a few years, and you will be able to cover the fragile plastic with a flexible membrane filled with non-Newtonian shear-thickening fluid (STF).

Polish researchers develop liquid body armor
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Better Hail Protection

Reply #13
The Rhino stuff will stick to almost anything and the outside of the covers have a rough texture anyway.  You need it on the outside for the hail to bounce off.

The original covers, like most plastics, get very brittle with age so anything flexible will help.

I once coated the bottom of a fairly large airplane, behind the nose wheel, to prevent damage from rocks when landing on a strip next to a gold mine, and it worked well.  The smallest rock was about 2ins and sharp, being the rock out of the mine.

I removed the vinyl covers from the roof of my 320 two days ago and then last night we get a forecast of severe weather with large hail tonight and tomorrow so back up and cover them again.

I hope "Looking West" has had some better weather and gets the problems solved quickly and hopefully cheaply via the insurance??  That must have been horrific.

Speedbird 1.
2001 U320 Build #5865
Daihatsu Rocky Toad
VW Touareg
'82 F100 Stepside
Beech' Debonair

Re: Better Hail Protection

Reply #14
How about making a protective cage out of expanded metal, or something like that?  If secured over the skylight, it would still let light through, but should offer good protection from hail.  If used over the existing A/C covers, they would allow free air circulation, while protecting from hail and perhaps even small low-hanging branches.  Should not add a lot of weight, and if closely fitted, would not increase height to any noticeable degree.

MetalsDepot® - Buy Expanded Steel Sheet Online!

MetalsDepot® - Aluminum Expanded Sheet
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Better Hail Protection

Reply #15
How about making a cover out of expanded metal, or something like that?  If secured over the skylight, it would still let light through, but should offer good protection from hail.  If used over the A/C units, they would allow free air circulation, while protecting from hail and perhaps even small low-hanging branches.  Should not add a lot of weight, and if closely fitted, would not increase height to any noticeable degree.

MetalsDepot® - Buy Expanded Steel Sheet Online!

MetalsDepot® - Aluminum Expanded Sheet


I would imagine that exposing the inner workings of the AC unit to the sun isn't a good thing.

Or one could do what I did. I moved out of the winter blizzard and summer hail/tornado zone (South Dakota) and came to Walla Walla, Where we don't have blizzards, Very little wind (25 MPH winds are announced as a wind warning here) and only a handful of thunder storms every summer. Job done.
Jerry & Nona and Kimeru the cat that thinks she's a dog
1998 36' WTFE U320  #5314 Motorcade #17711
USAF 1975-1995
2019 Subaru Crosstrek 'toad'
2003 Subaru Legacy touring car
jerry Fincher | Flickr

Re: Better Hail Protection

Reply #16
I read Chuck's expanded metal cover idea as something that would fit over the existing covers or shower skylight.  Wordsmithing perhaps.  The black bed liner on the outside of the AC covers might work but they would get pretty hot in the sun. 

What happens to your solar panels in a big hailstorm?  Another bad thing waiting to happen. 

Roger Engdahl and Susan Green
2001 U320 3610 #5879 (Home2) - 2014 Jeep Cherokee or 2018 F150
Hastings, MN

Re: Better Hail Protection

Reply #17
Clear truck bed liner could be applied everywhere.
Tom Lang K6PG (originally  KC6UEC)
and Diane Lang
2003 38 U295 build 6209
2016 Jeep Grand Cherokee Summit Ecodiesel
still have tow-ready 2006 Acura MDX 
Temple City, California
Motorcade 16681 California Chapter President
SKP 16663 member of SKP Park of the Sierra, Coarsegold California
FMCA F071251
Retired electrical and electronic engineer

Re: Better Hail Protection

Reply #18
The black bed liner on the outside of the AC covers might work but they would get pretty hot in the sun. 

Bed Liner Colors, Rhino Linings Color March, Bed Liner Colors | Rhino Linings

Just realized I might get my old shrouds sprayed with Rhino Liner and that would solve the cracks problem, plus it would toughen them up.  Could even Rhino Line the front of the toad.  What about the roof of the coach?
Rhino Liner on everything.

Re: Better Hail Protection

Reply #19
Well, I'll be a monkey's uncle. if you dig around the link provided by t-man you will see a video about eco-coat, an aluminized RV specific roof coating.

So there's our answer. Surprised i havn't heard of that before. Life time warranty as well.
Jerry & Nona and Kimeru the cat that thinks she's a dog
1998 36' WTFE U320  #5314 Motorcade #17711
USAF 1975-1995
2019 Subaru Crosstrek 'toad'
2003 Subaru Legacy touring car
jerry Fincher | Flickr

Re: Better Hail Protection

Reply #20
I read Chuck's expanded metal cover idea as something that would fit over the existing covers or shower skylight.
 
What happens to your solar panels in a big hailstorm?  Another bad thing waiting to happen.
Yes, Roger, that's what I meant - thank you (edited my post for clarity)

As for the solar panels - I asked about that when at AM Solar.  They claimed the panels are tough, and can stand up to severe weather conditions, including hail, but they are not indestructible.  They added "That's what insurance is for".  Which reminds me, I need to check with our agent to see if they are covered by our RV policy.  Probably won't like the answer...
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Better Hail Protection

Reply #21

'nuff said.
1994 U280, Build 4490
Deming, NM.

Re: Better Hail Protection

Reply #22
Going back to the bed liner stuff, I saw a couple of cars done, all over, with it in various colors at a car show in Canada two weeks ago so it doesn't have to be Black.  If clear is also an option I see the answer to helping  our fragile roof covers??
Speedbird1
2001 U320 Build #5865
Daihatsu Rocky Toad
VW Touareg
'82 F100 Stepside
Beech' Debonair

Re: Better Hail Protection

Reply #23
Best thing to do for protection in my opinion to have have a hardened, underground bunker, one that is not in a flood zone.
But how can you get there when bad weather strikes if you are traveling the country?

Keep you coach in good condition, have good insurance, travel and enjoy life. Don't worry about things we can't control.

 ^.^d

Ted & Karen
2001 U270 36' - sold after 12 years full timing

Re: Better Hail Protection

Reply #24
BigDog,

We're thinking about the same location — maybe closer to Red Mountain area.  What are the summer temps and humidity like?

Roger,

On a more technical note, which justifies (I hope?) keeping this post within the thread, several coaches at Buckhorn had solar panels exposed to the hail.  The owner I talked with most said he had five panels — two older, cheap ones, and three better, new panels.  The new ones survived totally unscathed.  The older ones didn't do as well.

Don't know why there should be a difference, but I add this as a data point.  I would have guessed anything big, flat, and partly electronic would have been destroyed.  Everything on top of our coach was, not to mention the sunroof in our car shattered and the SUV filled with water.  So, someone is making great solar panels (apparently?).


Richard & Susan
The selected media item is not currently available.Richard & Susan Peck
____________________
1999 40' U320 "Bob Patrick"
(2000 4010 U320 WTFE Floor Plan, Single Slide)
Build #5567  |  MC #17522