Re: Looking at 1986 3600 OREG
Reply #28 –
I worked at Navistar in Waukesha, WI where we made the four bolt main bearing caps for the 7.3 engine.
Lots of quality issues until I was able to get them fixed.
Example: broach cars (they each held a main cap) would not stay locked.
Example: Dial index machine (that I designed while working at Wisconsin Drill Head Co) constantly broke the drills so holes wandered. Turned out WDH purchasing agent specified a rap coupling instead of an alignment coupler on each slide feed cylinder.
Example: The setup guy came in the first day I was there and wanted to know which mark after the "6" on a vernier calipers was .01"
He had no idea how to set the tools on the machine.
Example: We also made the "B" and "C" caps for Cummins. Almost every month we would end up sending two inspectors to go thru the palletainers of caps we had sent and do 100% inspection of them.
Example: The machine shop was shut down and everything shipped to Mexico. According to the Division Manager he fired the Machining Facility Manager ( Carl Metzger) because he lost too many good people. (we quit because of Carl)