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Topic: 1992 U-225 Generator removal (Read 776 times) previous topic - next topic

1992 U-225 Generator removal

Looking for assistance on how to remove the gen set on our 1992 U225 home.  Propane Onan Emerald Plus 6500 unit needs starter and a tune up.  Can't find any information on this problem.  Thanks in advance.

Re: 1992 U-225 Generator removal

Reply #1
Assume it is like the 1993 U240-- just behind front left tire on slides.

Pretty easy to disconnect propane and electrical remove two bolts (and tail pipe as I recall) and pull it out.  Easier if you have a jack or built up platform to slide it onto.

What are your generator symptoms?

How many hours in it?
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: 1992 U-225 Generator removal

Reply #2
I have a '93 U225. I replaced the starter, solenoid valve, spark plugs, regulator without removing the generator. I just removed the stops and slid the tray out. I did have to remove the cover, exhaust pipe, etc. to get to the regulator; but, none of that was too difficult.

roger
1993 U225 36'
Build #4295
1979 Int'l Scout II
2005 BMW R1200RT

Re: 1992 U-225 Generator removal

Reply #3
My early 92 U225 (built June 1991) has propane generator bolted in - no slide.  Had to remove some panels (long story behind that) and drop genset to the ground, then slide it out to service - took it to a service shop. (a long time ago, can't remember whether it was for starter replacement or circuit board.)
95 U240 #4650
06 Honda CRV

Re: 1992 U-225 Generator removal

Reply #4
I have a '93 U225. I replaced the starter, solenoid valve, spark plugs, regulator without removing the generator. I just removed the stops and slid the tray out. I did have to remove the cover, exhaust pipe, etc. to get to the regulator; but, none of that was too difficult.
Same with my U240. BTW, that propane Onan is the quietest gen set I've ever heard! I do notice it's due for a insulation re-do, though.  :facepalm:
1993 U-240 "La Villa Grande"..CAT 3116 w/ Pacbrake PRXB...Allison 3060 6-speed..
Previous: 1983 Airstream 310 turbo diesel, 1979 Airstream 280 turbo diesel
                                      Build # 4297
                                      PNW natives
                      Home base:  'Cactus Hug' (Ajo, Arizona)
                        DW Judy & Chet the wonder dog
                        Full-Timers 'Sailing the asphalt sea'

Re: 1992 U-225 Generator removal

Reply #5
Same with my U240. BTW, that propane Onan is the quietest gen set I've ever heard! I do notice it's due for a insulation re-do, though.  :facepalm:
Sure your hearing isnt going? :))

Re: 1992 U-225 Generator removal

Reply #6
;D  After thirty+ years in the music biz, I would not be surprised ! In pic # 2, you can see where the insulation is trashed. In both my SOB coaches, I had Onans that were noisy as all get out; could not have a conversation outside. This one is actually hard to hear/feel inside! A chain in the last shot, not sure what it does, but I'm leavin' it in!
1993 U-240 "La Villa Grande"..CAT 3116 w/ Pacbrake PRXB...Allison 3060 6-speed..
Previous: 1983 Airstream 310 turbo diesel, 1979 Airstream 280 turbo diesel
                                      Build # 4297
                                      PNW natives
                      Home base:  'Cactus Hug' (Ajo, Arizona)
                        DW Judy & Chet the wonder dog
                        Full-Timers 'Sailing the asphalt sea'

Re: 1992 U-225 Generator removal

Reply #7
Mike,

Your furnace (and its hot exhaust) is just above the generator bay.  The chain was factory original to make sure that the furnace could not burn the door.

It can easily be slipped off ("S" end link) when servicing the generator.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: 1992 U-225 Generator removal

Reply #8
Mike,

Your furnace (and its hot exhaust) is just above the generator bay.  The chain was factory original to make sure that the furnace could not burn the door.

It can easily be slipped off ("S" end link) when servicing the generator.
AH HA!  b^.^d
1993 U-240 "La Villa Grande"..CAT 3116 w/ Pacbrake PRXB...Allison 3060 6-speed..
Previous: 1983 Airstream 310 turbo diesel, 1979 Airstream 280 turbo diesel
                                      Build # 4297
                                      PNW natives
                      Home base:  'Cactus Hug' (Ajo, Arizona)
                        DW Judy & Chet the wonder dog
                        Full-Timers 'Sailing the asphalt sea'

Re: 1992 U-225 Generator removal

Reply #9
Thanks all for the great advice.  Will get the starter replaced now.