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Test Drive

75 miles and counting...No issues. Purr's like a kitten


https://www.facebook.com/racerforchrist/videos/10212626545964883/
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Test Drive

Reply #1
Awesome work. Looks fantastic and sounds good too.

Mark
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Mark and Tanya
Milton , Florida
US Navy Veteran (DV)
1999 U270 Special 40' CAI , 2015 Jeep Wrangler Sahara

Re: Test Drive

Reply #2
Glad you be at the end of that road👍🍺
Bruce, Linda, and Macy
Zoey RIP 1/20/19
1999 U295 40' build #5400
2017 silver Jeep Wrangler, 1260 watts of solar on top
Moving around the country

Re: Test Drive

Reply #3
Glad you be at the end of that road👍🍺
Yup, with 20K saved in my hip, knowing it was done right.... ;D
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Test Drive

Reply #4
How many man hours? Well worth your efforts, which seems to be a common thread when dealing with even "professional" factory authorized shops. Shove them in, shove them out ASAP,  attention to detail, or standard of care seem to be old school. I guarantee the end result would look nothing like yours. I salute you. ^.^d  ^.^d
Old Phart Phred, EIEIO
89 GV ored 36' #3405 300 hp cat 3208 ATAAC side radiator, mountain tamer exhaust brake

Re: Test Drive

Reply #5
Grace,notice you have a similar CAC as mine,if you haven't done it yet,take the louvers off and look where the top and bottom
of the CAC mounts,the tabs are aluminum and 3 out of four on mine were broken,it was being held by one tab and the hoses.
96 U270 BUILD 4810
85 380SL
Drummonds TN.

Re: Test Drive

Reply #6
How many man hours? Well worth your efforts, which seems to be a common thread when dealing with even "professional" factory authorized shops. Shove them in, shove them out ASAP,  attention to detail, or standard of care seem to be old school. I guarantee the end result would look nothing like yours. I salute you. ^.^d  ^.^d
Thanks. Well it took a year of constant research off and on. But actual physical time was about 80 hrs, including my friends time of maybe 30 hrs. The fastest thing was assembling it complete, then putting it in. Only took a day to hook everything to it, then oil and coolant.
I am with you about having a professional do it. From what I see these day's, tech's just throw parts at something till it works. They don't know how to fix stuff.You pay to train them. I can tell you story after story that my customers tell me.
That coupled with the 'F' word "FLAT RATE", it's no wonder. Tell me how a tech can flag 200+ hours in a 40 hour work week? Ask me how I know. Flat Rate is a licenses to lie, cheat and steal.
Not saying all techs are bad. One things for sure, every bolt and nut is ck'd, ck,'d ck'd and double ck'd. With lock tight on them.
Ever part is new, or in prefect used condition, heavily checked over, then cleaned and painted.
Chris
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Test Drive

Reply #7
I pretty sure the flat rate is now hyperinflated, as all vocational training in public schools has been discontinued in favor of total college prep. No real life skills being taught. No problem solving ability, just stare at a sometimes bogus computer screen that is presented by programming experts that have never spun a wrench. I'm a year into training a tech who's never made any outside effort into discovering the HVAC trade that is paying his salary. I graduated engineering school with 172 credit hours and quickly found out i didn't know shit from shinola. Dug my heels into it and now unfortunately i am the only go to guy in the office. End of rant. Your pride in your work speaks volumes, rock on, and be a winner, instead of an also ran.
Old Phart Phred, EIEIO
89 GV ored 36' #3405 300 hp cat 3208 ATAAC side radiator, mountain tamer exhaust brake

Re: Test Drive

Reply #8
I pretty sure the flat rate is now hyperinflated, as all vocational training in public schools has been discontinued in favor of total college prep. No real life skills being taught. No problem solving ability, just stare at a sometimes bogus computer screen that is presented by programming experts that have never spun a wrench. I'm a year into training a tech who's never made any outside effort into discovering the HVAC trade that is paying his salary. I graduated engineering school with 172 credit hours and quickly found out i didn't know shit from shinola. Dug my heels into it and now unfortunately i am the only go to guy in the office. End of rant. Your pride in your work speaks volumes, rock on, and be a winner, instead of an also ran.

Thank you for the compliment, and back at you. Respect for you man.....When I fix something, people say "wow, your so smart". I say no, just experienced that before. Like a tech plugging a refer into the inverter outlet, and the ice maker into shore outlet.Gee why does my batts go down, besides, I leave the inverter on all the time.

I am with you, I did terrible in school, I hated it. Car's ,surfing and girls were more important. My mom helped me get graduated. I had to take 2 auto shops in my senior years (we had split days 2 sessions), then a welding shop at night at the JC to get my diploma. I was horrible in math.
All my schooling was hard knocks like you, and skinned knuckles.When I did my 1st van conversion, I was poor, but determent. I started out cutting the metal roof out, with a carbon blade in a skill saw. When the 2 blades went bad, I picked up the hand shears, and cut the last 3/4's of the roof out.
If some says "You can;t do that " then I will, just because they ticked me off!
Rock on too brother
Chris
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Test Drive

Reply #9
Worked on many big Cat and Waukesau engines,was lucky most of them were rentals owned by the company we worked for,we
were able to do it right and not worry about a customer trying to save money by cutting corners.
96 U270 BUILD 4810
85 380SL
Drummonds TN.

Re: Test Drive

Reply #10
Did a few Cat engines myself. Had DW hold dated newspaper to show when I had rebuilt the engine.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Test Drive

Reply #11
Did a few Cat engines myself. Had DW hold dated newspaper to show when I had rebuilt the engine.
Way cool. Wish our 3126 had liners, would have made it easier. They really aren't that complicated. As I mentioned, once I saw it inside, and the quality of Cat parts, I like them better.
The 2 piece pistons are a trip, but make sense.
Looks like you did a 1st class job.
Chris
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Test Drive

Reply #12
Did alot where we had a liner puller and used a crane to lift the liner out.We would use the old lanolin gojo to lubricate the seals.
96 U270 BUILD 4810
85 380SL
Drummonds TN.

Re: Test Drive

Reply #13
Way cool. Wish our 3126 had liners, would have made it easier. They really aren't that complicated. As I mentioned, once I saw it inside, and the quality of Cat parts, I like them better.
The 2 piece pistons are a trip, but make sense.
Looks like you did a 1st class job.
Chris
The pistons are one piece must be photo angle.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Test Drive

Reply #14
The pistons are one piece must be photo angle.

OH, mine are.



Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Test Drive

Reply #15
Did alot where we had a liner puller and used a crane to lift the liner out.We would use the old lanolin gojo to lubricate the seals.
My friend has a boring bar. Could have bored it to 50 thou in the coach (what it would have taken to straighten it out). But could only buy a 40 thou piston. He didn't feel he could do a good job putting a sleeve in the coach.
We tried
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Test Drive

Reply #16
Back in the day I had a portable crank grinder turn rod throws in the trucks. He only charged a hundred bucks. used the engine starter motor and hung a device on the throw. A skill long forgotten.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Test Drive

Reply #17
"Back in the day I had a portable crank grinder turn rod throws in the trucks. He only charged a hundred bucks. used the engine starter motor and hung a device on the throw. A skill long forgotten."

And when I was a kid delivering parts for my dad I knew how to mic a crankshaft.  You just needed to know those things back then.   

When I was beside the road and the propellor shaft had just yanked the speed sensor out of the Allison I went to the next town in the Jeep thinking some coolant sensor pigtail would get us going.  I almost never convinced the counter guy to loan me the picture book instead of trying to look up Foretravel on the computer.  (By the way it was the same as a Chevy cobalt or something like that. We were going within an hour.)

Rick & Rhonda
2003 U320 4220  Build #6199
Was
91 36' GV 300 Caterpillar, 92 40' U280 300 Cummins, 97 36' U295 300 Cummins, 2002
U320 450 Cummins
(Guess we're hooked)

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Re: Test Drive

Reply #18
I can remember when rebuilding air cooled VW engines using valve lap/grind paste on the cylinders to "polish" the heads.  Normally upped compression by 5 PSI or so.  Really good seal, since there was no gasket!
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Test Drive

Reply #19
I've got three air cooled beetle convertibles.  You can't drive one without knowing how to pull the engine. Ha.
Rick & Rhonda
2003 U320 4220  Build #6199
Was
91 36' GV 300 Caterpillar, 92 40' U280 300 Cummins, 97 36' U295 300 Cummins, 2002
U320 450 Cummins
(Guess we're hooked)

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Re: Test Drive

Reply #20
I've got three air cooled beetle convertibles.  You can't drive one without knowing how to pull the engine. Ha.

Yes, I have "pulled" and overhauled them all over the world.  Most bazar was in Gorgan, Iran (on the Caspian sea) in the early 1970's.  No parts for a 1500 CC bus engine at at VW dealer?????? Rebuilt it as a 3 cylinder and drove it (bus, third gear) to Kabul.  That whole trip was CRAZY!
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Test Drive

Reply #21
Your life more interesting than mine. 

Reminds me of my dad and his brother telling the story about taking the bad piston out of a model A and cutting a stump to hammer in the hole. 

Good old days?  I'm not too sure about that. 
Rick & Rhonda
2003 U320 4220  Build #6199
Was
91 36' GV 300 Caterpillar, 92 40' U280 300 Cummins, 97 36' U295 300 Cummins, 2002
U320 450 Cummins
(Guess we're hooked)

The selected media item is not currently available.

Re: Test Drive

Reply #22
The DW put s set of jugs in her VW motor whith it setting on the kitchen table.
Old Phart Phred, EIEIO
89 GV ored 36' #3405 300 hp cat 3208 ATAAC side radiator, mountain tamer exhaust brake

Re: Test Drive

Reply #23
Can we call you the "Wolf of Iran",impressive trip Brett.
96 U270 BUILD 4810
85 380SL
Drummonds TN.

Re: Test Drive

Reply #24
Your life more interesting than mine. 

Reminds me of my dad and his brother telling the story about taking the bad piston out of a model A and cutting a stump to hammer in the hole. 

Good old days?  I'm not too sure about that.
All great stories

We pulled 2 push rods out of an Ford Econoline 6, took the plug wire off, and drove it 300 miles to and from the Colorado River from Palm Springs (where the trouble started), and back to Orange County.It had a hole in the piston.

Remember when you took your crank shaft to Napa, and they exchanged it for another turned one with new rod/main bearings for $35.00!

I assembled a 389 Pontiac in my bedroom apartment. There was a side door to get it out.I got evicted!

One night when I worked in a gas station in Orange, I picked up a Napa crank kit. My 65 Dodge A-100 Van (pictured) had a slight rod knock. I kept putting a new bearing in it, but it kept coming back. I was surfing in Mexico all the time, so didn't want to take a chance.
I started at around 3 PM at the station which was my shift.  While waiting on cars (remember when gas stations did that), I dropped the pan, trans,ETC. (on the hoist) and installed the new crank and bearings in the van. I cleaned up and went home at 11 PM. All this with out pulling the engine box sides or anything. I did pull the timing cover to do the chain. Ran fine after that.
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348