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Getting started

Situation.  Having trouble starting the engine without the assistance of the house batteries. ie to get the rig started I have to push the booster button.  Had mot check the chassis batteries, they looked good.  They mot found loose battery connections made the needed corrections it worked great for a while now the starter is sluggish with the same problem.  Had a repair shop look at the situation replaced the starter and two weeks later it doesnot want to start. Any ideas?  Your valued opinions are appreciated.











Re: Getting started

Reply #1
Who is "mot"? What is the year and model of your coach? Someone with the same year and model may know something that others do not. How old are the starting batteries? What is their voltage? Are you running this coach every day?
It sounds like your starting batteries are weak, or have bad connections. If the coach is sitting there are parasitic drains on the starting batteries. What did the repair shop say? A new starter is not the place to start. 
1993 U225 Build #: 4285
500 Watts Solar
Honda CRV AWD
Former 1981 Foretravel Travco
Retired, Full Time Off Grid Snowbird


Re: Getting started

Reply #3
MOT = Motorhomes of Texas.

Starting issues are frequently caused by poorly charged start batteries. They have a number if parasitic loads and unless you have a charger specifically charging the start batteries they will run down over time. As built our coaches do not charge the batteries when the coach is plugged in.  This is followed by bad cables or connections.  And finally you need to make sure your alternator, isolator and charging system are working correctly. 

Replacing the starter when the batteries are having problems gets you a new starter without solving the problem.


Roger Engdahl and Susan Green
2001 U320 3610 #5879 (Home2) - 2014 Jeep Cherokee or 2018 F150
Hastings, MN

Re: Getting started

Reply #4
A new starter is definitely not the place to start. You should never have to use the boost switch unless it's an emergency. Age of batteries? Pull and clean terminals and posts. Flatten cable ends with a file so they make 100 percent contact with other mating surface. Never a bad idea to have an extra ground cable close to the start/engine batteries. Did the cable get put back correctly on the starter? Keep batteries charged at 13.10-13.50 volts during the off season with a trickle charger. If you can't do that, disconnect batteries at the batteries, not the switch. While 12.7 volts is close to what a battery should be if not being charged, 12.3 volts and lower starts to sulfate the battery and will shorten it's life.

Check voltage with a digital voltmeter AT the battery. If the engine does not turn over quickly, checking cranking voltage with someone else at the wheel.

Which engine do you have? 8.3 Cummins? 8.3 should have two start batteries, M11 three start batteries. We have three and it always has turned over like a top even in cold weather with 24 series batteries. No faster with our new 31 series but more CCAs in reserve for freezing weather.

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: Getting started

Reply #5
In the great scheme of things batteries are inexpensive.  They're also suprisingly delicate.  It doesn't take very many deep discharges to ruin a starting lighting and ignition battery's ability to hold a charge.

For what it's worth trying to stretch a bad battery can destroy a starter motor.
1992 Foretravel Grand Villa
U225 SBID Build No. 4134
1986 Rockwood Driftwood
1968 S.I.A.T.A. Spring
1962 Studebaker Lark
1986 Honda VF700C
1983 Honda VF750C
Charlie, the Dog was broken out of jail 24 Oct 2023
N1RPN
AA1OH (H)e who must be obeyed.

Re: Getting started

Reply #6
Before just THROWING parts at is, well worth doing a proper DIAGNOSIS.

With even an inexpensive digital voltmeter, you can quickly narrow down the culprit.

If voltage as measure at the chassis batteries drops substantially when trying to start, you need to have the batteries load tested.

If voltage as measured at the chassis batteries does not drop substantially but starter sounds like low voltage (slow to turn over),
 use our voltmeter between positive terminal of the battery and starter positive to see if there is any voltage drop, which would indicate issues with connections or cable.  Do the same between negative terminal and good, clean engine ground.

THEN fix what is wrong!
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Getting started

Reply #7
"You should never have to use the boost switch unless it's an emergency." 

I always use the boost switch to start to minimize amps and maximize volts for the high load of starting the engine.  I thought that was the purpose of the boost switch.  Once I've got the engine going, I turn off the boost switch.  So what is the downside of using the boost switch in this way? 

Thanks in advance,

George
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George Hatfield

  Never ever use World Line Motors of Nacogdoches for service!

Re: Getting started

Reply #8
Actually, I can see BOTH sides of this.

Yes, you should not need to use the boost switch to start, as the chassis batteries should be capable of starting the engine by themselves.

BUT, I happen to agree with George on this.  How can you have too little a voltage drop/too many amps of power applied to running the intake manifold heater (most engines) and the starter.  That is how I do it, even with excellent batteries in both banks.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Getting started

Reply #9
X2 on the boost sw when starting. More volts and amps are always good. 😎👍🌵
Bruce, Linda, and Macy
Zoey RIP 1/20/19
1999 U295 40' build #5400
2017 silver Jeep Wrangler, 1260 watts of solar on top
Moving around the country

Re: Getting started

Reply #10
"You should never have to use the boost switch unless it's an emergency." 
I always use the boost switch to start to minimize amps and maximize volts for the high load of starting the engine.  I thought that was the purpose of the boost switch.  Once I've got the engine going, I turn off the boost switch.  So what is the downside of using the boost switch in this way? 
George
OK, I've owned lots of diesel cars, a diesel RV plus a bus conversion. None had boost batteries. Our fire trucks used two 8Ds to start but no other "boost" battery. Our Perkins sailboat engine had just an engine battery (always want a chance to say how much I hated it from the day it was new).

The big fault of having a boost battery and using it each time you start is you never really know what condition your starting batteries are in. Easy to have the 12 volts until you put a load on the batteries. So why not just have enough batteries to the job originally? If it does not turn over quickly and start, the number or type of batteries in sufficient. So, the boost switch when used each time is nothing more than a crutch, giving a false sense of security in the starting process when it actually may be masking a problem.

Our U300 has three start batteries and originally spun the engine over quickly in warm or freezing weather. When I went to 31 series, it was not because it didn't spin fast enough or slowed down, I just wanted more CCA plus the 31 series was less expensive for the same brand of battery.

If any coach spins ANY faster with the boost switch on, something is wrong with either the batteries or the cables, possibly even both.

And finally, if our Detroit is starting fine and spinning just as quickly as with the boost switch on, why in the world would I want to change things? I have a huge margin at almost 3000 CCA without a need for more.

The boost switch is there for an emergency, use it for that.

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: Getting started

Reply #11
Brand new at this.  Appreciate your patience.
mot is Motor Homes of Texas
2002 42 foot U320

Re: Getting started

Reply #12
Brand new at this.  Appreciate your patience.
mot is Motor Homes of Texas
2002 42 foot U320


Tom,

There was a learning curve for all of us.  Some of us just have more "time invested"!
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Getting started

Reply #13
So Tom, have you been able to glean any logical plan of attack from this thread?  Putting the "Proper Use of Boost Switch" controversy aside for the time being, you need to do some battery and starter circuit testing with a multimeter.  Do you feel like you know what to test, and how?

We don't want to insult your intelligence by being too specific, but sometimes it's not clear exactly where to start and what steps to follow.
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Getting started

Reply #14
Did'nt want to throw a wrench in the mix,Jim at the ladies driving school was telling the pupils to Always use the boost switch,I
kinda agree more with Pierce,keep the start batteries in good shape and save the boost for when you really need it.
96 U270 BUILD 4810
85 380SL
Drummonds TN.

Re: Getting started

Reply #15
Good points on both sides.

Totally agree that always using the boost switch can lead to an owner not identifying weak start batteries.

Not sure that leads to the conclusion that one should not use the boost switch when starting. 

Perhaps a better answer is to occasionally start without the boost switch (think of it as a homemade load test) OR have them load tested periodically (free at most all places that sell batteries).

I still feel the smaller the voltage drop to engine electronics, transmission electronics, intake manifold heater and starter the better!
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Getting started

Reply #16
I would agree that using the boost switch to supplement the start batteries and reduce voltage drop etc is a good idea.  I'm not sure if it's still a good idea for those of us with Lithium house batteries, which are not recommended for use as starting batteries.  Maybe the shared load wouldn't be an issue for them, or would it?

Re: Getting started

Reply #17
If the house batteries are lower than the starting batteries wouldn't using the boost switch have a negative effect on voltage/amps going to the starter? Just curious.
1993 U225 Build #: 4285
500 Watts Solar
Honda CRV AWD
Former 1981 Foretravel Travco
Retired, Full Time Off Grid Snowbird

Re: Getting started

Reply #18
If the house batteries are lower than the starting batteries wouldn't using the boost switch have a negative effect on voltage/amps going to the starter? Just curious.

Of course.

But, you have voltage at both banks from the driver's seat:  dash gauge is chassis battery. Audit is house battery.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Getting started

Reply #19
As I posted I think it's germain to this thread that the blue sea auto combiner has a start sense post to auto disconnect the battery banks under the starters load.  Obviously for a reason
"Riding and rejoicing"
Bob
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: Getting started

Reply #20
As I posted I think it's germain to this thread that the blue sea auto combiner has a start sense post to auto disconnect the battery banks under the starters load.  Obviously for a reason

And, I suspect the reason is to protect the relay/combiner from extreme high-amp loads. Is there not an override such that you can manually combine them for starting???
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Getting started

Reply #21
I have the non-auto combining version of the Blue Sea 500 amp remote relay combiner with which I replaced the boost solenoid. I inadvertently  :-[ started the coach with the the chassis batteries disconnected when installing the chassis battery monitor. It spun up and started as usual with just the house bank feeding the starter circuit through the Blue Sea relay. I was horrified when I realized what I had done, though there was no apparent damage to the system. Still, it was nice to know it is possible... Though there is plenty of cranking amps in the house bank (four times what the chassis battery has), running it all through a long run of three ought cable, a zero voltage drop 240 amp Sterling isolator and the 500 amp Blue Sea relay definitely gave me pause!
Don
And, I suspect the reason is to protect the relay/combiner from extreme high-amp loads. Is there not an override such that you can manually combine them for starting???
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Don & Tys
1999 U270 3602 WTFE #5402
Xtreme Stage 1 w/Headlight, Step Conversion, etc.
2009 Honda Fit Sport with Navi
Freedom is NOT "just another word for nothing left to lose"... with apologies to Kris Kristofferson

Re: Getting started

Reply #22
I have the non-auto combining version of the Blue Sea 500 amp remote relay combiner with which I replaced the boost solenoid.
Don,
Based on your informative reports, I replaced our boost solenoid with basically the same Blue Sea ML relay.  I wouldn't worry a bit about sending all the cranking amps your batteries can muster through that unit, since it is rated for 10 seconds of cranking at 2,500 Amps!

Blue Sea Systems 7701 Solenoid ML 500A 12V RBS
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Getting started

Reply #23
As I have always had a boat with starter and house batteries with a combining switch for emergencies I have always regarded the boost switch as just that - an emergency source of power.  I start with the starting batteries only except when the batteries are low for some reason and occasionally to test the boost switch system.

Keith
Keith, Joyce & Smokey the Australian Cattle Dog
1995 U320 SE Extreme 40' WTBI Build # 4780, with a Honda CR-V hopefully still following behind.
Motorcade # 17030
FMCA # F422159

Re: Getting started

Reply #24
My comment about the auto connect was that the engine start batteries true condition might  be covered up by auto connect.  Not the amp loads
"Riding and rejoicing"
Bob
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4