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900 watt solar install

Finished installation of solar to 1998 U270. Five 180-watt Grape Solar Panels purchased through Home Depot; Victron 150/70 Solar Controller; Victron BM 712 monitor and 500 W shunt; battery disconnect switch for incoming solar; AM Solar rooftop combiner box; 2 gauge battery cable from combiner to charge controller; circuit breaker/switch from charge controller to battery.

Ran 2 gauge through side of refrigerator vent box flange on roof using gland nuts, ran wire down side of vent and penetrated floor of refrigerator support floor next to Suburban heater, then pulled kitchen drawers under kitchen and ran along floor behind drawers near to the floor penetration from inverter down to main storage bay next to inverter where solar charge controller was installed against the forward wall of the pass through storage.

Purchased wiring from Windynation; charge controller, monitor, and battery switch from AM Solar which provided assistance in clarifying design; 1 ½ aluminum 1/8 inch angle from Home Depot along with wire ties for panel mounts; 15 yards VHB tape one inch and half inch off Amazon; nuts and bolts from Tractor Supply.

AM Solar wanted $80 per panel for mounting kits. Seemed too much, but after making 40 bracket pieces, drilling 80 holes, and cleaning up the burring from using chop saw with fiber cut off wheel, I might go with the AM Solar mounting kits. I probably spent three days designing, redesigning, fabricating, and installing those brackets. I did have a drill press and a borrowed cut off saw. A metal band saw would have been a lot neater and faster.

Watched all the videos on AM Solar and found them very helpful. Definitely thought the combiner box was worth the money. Battery monitor and charge controller can be monitored and controlled through my iPhone via Bluetooth that is built into both Victron units. Did not have to find place to mount control panels or route control wires into coach. Big plus in my estimation.

I was on the edge between 4 gauge and 2 gauge for home run to controller. Not much difference in price or installation complexity. I found good, flexible cable with high strand count. Bought a hammer crimp off Ebay for $18.00 along with a supply of appropriate lugs. Also bought a good wire cable cutter from Home Depot.

I bought 10-gauge PV wire designed to extend with male MC4 on one end and female on the other. Bought the extension cables twice length from panel to combiner box, cut in middle and connected MC4 at panel pigtails + -, then wired direct to bus bar at combiner box. All runs to combiner box were discrete, no parallel combined runs. Had to carefully mark the positive leads and used small wire ties to keep each pair together. All wires were black and retested before connection to bus bars.

The coach has been unplugged for the past week, Trik-L Charge has been keeping chassis batteries up and charge controller easily maintaining main coach batteries.

I chose my panel locations to preserve walking space on roof for maintenance and with three forward and two rear it works for me.
1998 36 foot U270 Build No. 5328 WTFE, 900 watts solar, Victron controller, B2B, bat monitor, 600 AMPH lithium with 2018 Chevy Colorado toad, SKP #110239, Motorcade #17781, 2021 Escape 17B for when Coach is broken down and campsites are too small, retired and full-timer since Dec. 2020. Part of RV family since 1963.

Re: 900 watt solar install

Reply #1
Congratulations!!! Looks great and you saved yourself a ton of cash. I managed to shock myself several times in wiring ours. Still working really untouched over ten years later.

Just came back from a ten days in the Sierra where we met Craneman and his solar rig. The sun did it all. Listening to other generators start at 6 am was like an alarm clock. Don't miss that at all.

Nice to have another in the club.

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: 900 watt solar install

Reply #2
Solar is on my list, just not sure when.  Nice job with the install and 900 watts should work well for your needs!
Joe & Dottie Allen
Sold!  December 2023.      2000 U320; build # 5645
Our coach " Maxine"
Motorcade #  15922;  Escapee 150950; FMCA F330833; Boondockers Welcome;  Harvest Hosts;  Thousand Trails
'98 U320 from 2000-'06
USAF '62-'66

"Do not spoil what you have by desiring what you have not; remember that what you now have was once among the things you only hoped for." ―Epicurus

Re: 900 watt solar install

Reply #3
One of the previous owners put solar up in in 1997. I still have the receipt, it was nearly $3800 for the complete job. The only problem I know of with them, was a broken wire inside a broken junction box on the roof, hailstorm came through. This was one of my first projects when we got her. Along with 2 new ac covers and some lights.
92 Grand Villa
Silver 6v92
 side isle.
build# 3973