Skip to main content
Topic: Autoformers (Read 1840 times) previous topic - next topic

Autoformers

Not sure if this should be under Technical, but it certainly autoformers in general have been discussed on here lately.  The NFPA, National Fire Protection Agency has a new code for 2020 regarding RV's in campgrounds.  The autoformers are putting undue stress on park electrical demands and will not be allowed in use in 2020 according to NFPA.  This notice was also on Mike Sokol's website, who is an electrical guru and does seminars across the country in support of electrical systems of RV's. 
Time will tell on how this will be implemented, but I can see park owners enforcing this as soon as it becomes an active code violation.
Your input is welcome and any further information I collect, will certainly be passed on, as many on here have a Hughes or other electrical devise to enhance their system.
Joe & Dottie Allen
Sold!  December 2023.      2000 U320; build # 5645
Our coach " Maxine"
Motorcade #  15922;  Escapee 150950; FMCA F330833; Boondockers Welcome;  Harvest Hosts;  Thousand Trails
'98 U320 from 2000-'06
USAF '62-'66

"Do not spoil what you have by desiring what you have not; remember that what you now have was once among the things you only hoped for." ―Epicurus

Re: Autoformers

Reply #1
Interesting.  May be a hard policy to "police" in busy RV parks, especially if coach owners don't leave the units sitting out on the ground.  I believe Barry & Cindy have extensive experience with the Hughes Autoformer.  (See link below for a sample post)  Hopefully they will chime in with some (always appreciated) thoughts on this subject.

Progressive industries and Hughes autoformer use together
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Autoformers

Reply #2
Interesting.  May be a hard policy to "police" in busy RV parks, especially if coach owners don't leave the units sitting out on the ground.  I believe Barry & Cindy have extensive experience with the Hughes Autoformer.  (See link below for a sample post)  Hopefully they will chime in with some (always appreciated) thoughts on this subject.

Progressive industries and Hughes autoformer use together

I agree, wish I was parked next to Barry & Cindy to pick their brains!  If the Autoformer is out of sight, not sure how they could police that, but from what the article stated, the lack of power at other pedestals may be a good indicator of one running?  Possible!
Joe & Dottie Allen
Sold!  December 2023.      2000 U320; build # 5645
Our coach " Maxine"
Motorcade #  15922;  Escapee 150950; FMCA F330833; Boondockers Welcome;  Harvest Hosts;  Thousand Trails
'98 U320 from 2000-'06
USAF '62-'66

"Do not spoil what you have by desiring what you have not; remember that what you now have was once among the things you only hoped for." ―Epicurus

Re: Autoformers

Reply #3
As I write this my buddy is installing my Autoformer and a built in progressive industries 50 amp unit,

The idea that reducing the amps to raise the volts into a single coach does not seem to change the pedestals output, 

Am I wrong?  Versus at low voltage you turn off your power?

Maybe my coach can run safely on low volts if anyone asked?

Or I don't care if it's damaged from low volts?

Any way for anyone external to know you have a Autoformer installed?

"Riding and rejoicing"
Bob
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: Autoformers

Reply #4
Better to properly wire park pedestals. Then there is no need for autoformers.

Besides, an auto former cannot increase current draw beyond 50A, which is what you are paying for.
Tom Lang K6PG (originally  KC6UEC)
and Diane Lang
2003 38 U295 build 6209
2016 Jeep Grand Cherokee Summit Ecodiesel
still have tow-ready 2006 Acura MDX 
Temple City, California
Motorcade 16681 California Chapter President
SKP 16663 member of SKP Park of the Sierra, Coarsegold California
FMCA F071251
Retired electrical and electronic engineer

Re: Autoformers

Reply #5
By the way, I have a never used autoformer that I got for free. If the park power is whacked out, I'd rather do without. My coach will automatically disconnect in under/over voltage situations.
Tom Lang K6PG (originally  KC6UEC)
and Diane Lang
2003 38 U295 build 6209
2016 Jeep Grand Cherokee Summit Ecodiesel
still have tow-ready 2006 Acura MDX 
Temple City, California
Motorcade 16681 California Chapter President
SKP 16663 member of SKP Park of the Sierra, Coarsegold California
FMCA F071251
Retired electrical and electronic engineer

Re: Autoformers

Reply #6
After searching this is what I found. It looks like it is just to benefit the park owners so they don't have to fix the real problem

https://www.go-usg.com/t-publication-051718.aspx
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Autoformers

Reply #7
I tried to comment on the proposed banning of autoformers on the NFPA website.  Could not find the proposed rule on there.

This is a bad rule change.  They need to make the campgrounds supply the correct voltage and ampage to each pedestal - which the RV owner is paying for- and not propose a rule that allows the site owner to supply power which is dangerous to the RV and it's equipment.

Keith
Keith, Joyce & Smokey the Australian Cattle Dog
1995 U320 SE Extreme 40' WTBI Build # 4780, with a Honda CR-V hopefully still following behind.
Motorcade # 17030
FMCA # F422159

Re: Autoformers

Reply #8
I tried to comment on the proposed banning of autoformers on the NFPA website.  Could not find the proposed rule on there.

This is a bad rule change.  They need to make the campgrounds supply the correct voltage and ampage to each pedestal - which the RV owner is paying for- and not propose a rule that allows the site owner to supply power which is dangerous to the RV and it's equipment.

Keith
It has already passed, comments were reviewed. If you read the page on the link, all the rule changes favored the park owners with the exception that all new RV's be equipped with reverse polarity protectors. Also RV's can only have one power cable attached to the pedestal, not able to use a 30 and 20 any more. The 20 can be used for outside accessories though. These rules are updated every 3 years. 
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Autoformers

Reply #9
Just a question, no intention of starting a inverter/charger argument.

My Victron 3000 can "bump up" the output via the battery bank if a low voltage or dip in provided power is detected ( to about 60+ amps), Is this the same situation that the Hughes unit is being banned from doing, but in a different way?
1995 U320C SE 40'
Jeep 4x4 Commander - Limited - Hemi
"The Pack"  Yogi and Diesel our Airedales -  Charlie our Boxer/Akita mix. Gone but NEVER forgotten Jake our yellow Lab.
NRA Law Enforcement Firearms instructor - Handgun/shotgun
Regional Firearms instructor for national Armored Transp. Co.

Re: Autoformers

Reply #10
Better to properly wire park pedestals. Then there is no need for autoformers.

Besides, an auto former cannot increase current draw beyond 50A, which is what you are paying for.
Bingo!  ^.^d
Greg & Cathy
2000 U320 4010 DGFE Build #5650
Had: 1999 Tradewinds 7370

Re: Autoformers

Reply #11
My Victron 3000 can "bump up" the output via the battery bank if a low voltage or dip in provided power is detected ( to about 60+ amps), Is this the same situation that the Hughes unit is being banned from doing, but in a different way?
No.  This is a completely different technology.  Your inverter draws power from your battery bank to boost system voltage.  It does not affect the shore power supply grid in any way.  Magnum has a similar design in its MSH3012M hybrid inverter.
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Autoformers

Reply #12
Seems stupid to not allow Autoformers. The Hughes has separate windings in the can that are epoxied and switch windings depending on the input voltage. Or do nothing.

Their comment is trading amps for voltage makes the equipment hooked to the system more efficient causing lower run times and using less power in total.

Their proprietary design uses one amp at 50 amps full power.

I am sure there a cheaper less efficient ways to raise voltage.  Probably are the culprit?

Boost transformer?  Something about not separate windings can cause problems inside the transformer?
"Riding and rejoicing"
Bob
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: Autoformers

Reply #13
One summer at Liberty Harbor RV Park across from Statue of Liberty & World Trade Center location, campground voltage was too low to run our roof air conditioners. We planned on being there for two months, so our solution was to order Hughes AutoFormer, which boosted voltage so we could be comfortable.

We run a long 50-amp extension cable into our bay and plug the Autoformer into the extension. We have a short 50-amp 'shore cable' with a SmartPlug end that connects Autoformer outlet to coach 50-amp SmartPlug inlet. BTW, this extension idea would also be a great way to secure a portable EMS under/over voltage protector. Keeping these expensive items behind a locked bay door fully protects them from theft, rain & other weather issues.

I learned about the NFPA code from this thread, and found the code on the internet. For the life of me I do not know why NFPA would make the statement as Autoformer is not a safety issue. It seems that "the" wording may have been in the code for some time. Why do they care. Would be nice if the reason is given.

Autoformer increases voltage and will cause increased electric consumption, but never more than the pedestal circuit breaker. It never affects other campers more than running additional appliances would.

Low campground voltage will cause motors (induction load) to increase amps consumed, triggering increased motor winding heat. And if voltage is too low for too long, motor windings can be damaged. Too low voltage will not damage (resistive loads) light bulbs, heating devices like hair dryers, propane refrigerators.

We NEVER run roof air conditioners on low voltage. Although Autoformer can be plugged in all the time, ours is stored away when voltage is normal, which is 99% of the time.

We are planning to continue using our Hughes Autoformer when needed.

Here are a few old blogs on the topic:

http://www.rv.net/forum/index.cfm/fuseaction/thread/tid/28998339/print/true.cfm

http://www.rv.net/forum/index.cfm/fuseaction/thread/tid/26542310/print/true.cfm

Re: Autoformers

Reply #14
I don't think it's completely fair to point a finger at the RV park owners.  It's standard convention in electrical design to assume that only a percentage of connected load will be drawing full power, and that percentage is far less than 100.  You can see the same fudge factor at work in a modern home with a 200 amp service and main breaker.  Add up all the amperages of the individual breakers, totals way above 200, probably 400-600..  Now assume every house in a town with a 200 amp service actually starts using 200 amps.......every transformer fuse in town will blow. 

The alternative is to wire for worst case scenarios and you would move from residential style wiring schemes to more of an industrial grade design.  Cost?  Astronomical. 



"Not so  long ago we were a nation of risk takers, riding five million pounds of  thrust straight into space."  Joe Gresh
Chuck Pearson
1996 U295
2018 Can Am X3 TurboRS

Re: Autoformers

Reply #15
Quote
I learned about the NFPA code from this thread, and found the code on the internet. For the life of me I do not know why NFPA would make the statement as Autoformer is not a safety issue. It seems that "the" wording may have been in the code for some time. Why do they care. Would be nice if the reason is given.

There is a spot on the NFPA web site where you can look up why they did what they did on different code sections.  I will try and find it.
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Autoformers

Reply #16
I found it 

The code
551.72(D)(E) Connected Devices.
The use of autotransformers shall not be permitted. The use of listed surge protective devices shall be
permitted.

 Committee statement

 The use of autotransformers places severe additional stress on the surrounding electrical
infrastructure not accounted for in the load calculations in this section. Park operators report that
low voltage conditions typically exist when surrounding sites use these add-on devices

14 members voted for and 1 against

Arocha, Jorge L.
 No substantiation documents were provided and furhtermore, if the system is designed correctly, there should not
be a problem using these devices.

This is the reason the committee voted for this.  Look who entered the public input.
Public Input No. 554-NFPA 70-2017 [Section No. 551.72]

Statement of Problem and Substantiation for Public Input
The use of Auto-transformers (or buck-boost) places a severe additional stress on the surrounding
electrical infrastructure not accounted for in the load calculations in this article. Park operators report that
low voltage conditions typically exist when surrounding sites use these add on devices
Submitter Information Verification
Submitter Full Name: Wade Elliott
Organization: Utility Services Group, Inc.
Affilliation: arvc
Street Address:
City:
State:
Zip:
Submittal Date: Mon Apr 17 15:14:30 EDT 2017
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Autoformers

Reply #17
Attached is an Autotransformer wiring diagram:

Re: Autoformers

Reply #18
Hughes Autoformer is an autotransformer with voltage sensing circuit that chooses different transformer connection-points based on how low the incoming voltage is.

Hughes documentation said fully automatic 10% boost when needed, which is from 95v to 115v.

We made the attached spreadsheet so I can determine when to use our Hughes Autoformer.

Re: Autoformers

Reply #19
Seems stupid to not allow Autoformers...............................

I hate autoformers, not because they don't work, but because they bring out the worst in human behaviors.
 
That "worst" being:
    • The HAVES vs. the HAVE NOTS. 
    • Or, "I paid for 50 amps, so I don't care if you (as my fellow camper) don't have (useable) power.  I'm going to take my 50 amps and to HELL with any common sense and the Golden Rule — Instead of helping you, as a fellow camper, in a poor power situation, I'm going to implement MY GOLDEN RULE: i.e. - I'm going to take advantage of you and make your life even more miserable in the process.
    [/list]


    I have absolutely no problem with the use of autoformers to safely run the bare minimum of appliances.  But I have yet to see an autoformer application where the owner was able to curb his/her appetite/ego and stop there, at the bare minimum needed to get by.  I explained all of this over nine years ago. 

    That thread contains not just the common sense details of why autoformers invite abuses, but also the detailed math and science behind why the NFPA (now, in 2017/2020) feels the need to implement rules outlawing autoformers in order to help curb the type of human behavior that cannot see beyond its own greed: 

    The typical thinking is if one air conditioner is good on an autoformer, then two AC's would be better and four would be ideal!  I have seen it time and time again and it is based upon the lack of electrical system design understanding that Chuck Pearson speaks of:  Just because you have a 30 amp or 50 amp breaker, or both, at each power pedestal in a park, it doesn't mean that the park is designed to simultaneously handle full rated output at every outlet.  And it certainly doesn't account for why the park may be in a dire poor power situation. 

    If, for whatever reason, a park's system is stressed, there is no "free makeup of power" from any number of autoformers.  There are only more overall power system losses and the autoformer owners being encouraged to use more power than they actually need to minimally get by, thus taking power away from those that do not have the wherewithal to transform their needed voltage and current.

    Low Voltage and Appliance Performance - Page 2

    I didn't have much luck in terms of Forum members acknowledging that these abuses routinely occur (either through ignorance or malicious intent) nor much of any agreement that they now understood and would refrain from any further "Ugly American" behavior.

    Thus, I just grit my teeth when this ignorance crops up again.

    HTH (again),
    Neal
    The selected media item is not currently available.
    Neal (& Brenda) Pillsbury
    '02 U320 SPEC, 4200, DGFE, Build #5984
    '04 Gold Wing
    '07 Featherlite 24'
    '14 Jeep Grand Cherokee Summit
    MC #14494
    Exeter, NH & LaBelle FL
    Quality makes the Heart Soar long after Price is Forgotten

    Re: Autoformers

    Reply #20
    I explained all of this over nine years ago. 
    That 9 year old thread you linked was very interesting!  I hardly ever delve that far back in the archives.  Great reading!  :thumbsup:

    But, in spite of your (clear as mud to me) technical explanation, I still believe autoformers are black magic...and as such should be shunned.
    1993 U280 SE 40' WTBI, Build: 4359
    C8.3 300hp, 6-Speed, Exhaust Brake
    960 watts on the roof (6 x 160)
    Sorento (or BOLT) on a Kar Kaddy SS
    "Nature abhors a vacuum"

    Re: Autoformers

    Reply #21
    Interesting thread on this issue.  The not damaging the appliances would seem to be the over riding reason to use an Autoformer.

    Thirty two years ago we drove a 29' grand villa SBI to Indy for the race.  Dry camped in the American legion halls parking lot across from the track.  Minimal electricity.

    A additional last person showed up in our group and we hooked them up to the limited 30 amp power leg we were all on.

    Voltage dropped quite a bit.  So we all turned on our refers to gas instead of AC.

    The voltage came up a bit in response.  We all made it though the race.

    Most here who have installed residential refers have added enough solar panels to their coaches to offset the increased power draw they require so the power issues left are several,

    All electric coaches.  Long ago every coach had a propane stove top/oven. 

    Propane water heater.

    No dark paint job, just white gelcoat.

    One or Two 12 volt fan propane furnaces.

    All of this to reduce the power needs as the gas generators were fuel guzzlers and noisy under your bed.

    Only a few of us old die hards left.

    I personally was trained long ago to not modify the coach to increase its power consumption.

    So for me personally to install, an Autoformer to protect my coaches system from the low voltage maybe made worse by house refers, dark painted graphics, electric cooktops, two large tv's on all the time, internet hubs on 24/7, electric water heaters and such in my neighbors coaches seems only fair.

    If everyone in a campground had the idea that power was of a limited nature and bought rigs built with that in mind things would be fine power wise.

    Larger interior volume multi slide coaches with dark paint, house refers, electric cook tops, three airs to compensate have changed the industry.

    Painted Dark ac covers.  Goes on and on.

    Good thoughts to those who have added large solar panels to help run their coaches systems.

    But the 110 volt power requirements have obviously gone way up.  And the higher temps we are seeing the last few years has increased a Park's energy load on top of larger more power consuming darkly painted coaches.

    The original Foretravels could dry camp without gens running up to the mid to high 80's degrees without the gen or ac's running.  Obviously humidity changes that quickly.

    Power issues are enough for the park owners and the industry to ban Autoformers. 

    Will not work as was stated as everyone will simply build them in like we are doing.  I have rarely needed to use it myself but more secure built in.

    Me personally I do not feel any guilt doing so as we still have retained the white body shell, propane cook top and propane capable refer.

    Kudos to those here whose solar can basically run their coaches except for roof airs and hot water and maybe stovetops.

    But my old smaller interior non electric everything coach I would think consumes less power than the alternative designs.

    Solar seems fairly dependable so the main loads are reduced.

    Almost all the new coaches require a lot of power.  Power everything.  Bold dark paint.

    !We have met the enemy and they are us" Pogo said seems to be true.

    My Autoformer can be bypassed I understand if needed.

    I can hear the coaches around me air's kick on fairly early in the day as their less insulated dark painted body shells get hot quickly.

    Most current rv's were not made to reduce the power load.  The opposite has happened. 

    Most owners would laugh if I mentioned the power their coach uses.

    The old prevost bus guys 35 years ago ran ultra quiet Martin turbo diesel gen  sets inside of a thickly insulated with sound absorbing foam compartment and standing next to their coaches you could barely tell the gen was on. 

    They left it running 24/7.  They had to as the metal shell got hot or cold quickly. 

    Pardon my ramblings but as was posted our mutual  greed has caused this to some extent.

    Even total solar coaches are consuming power to run air's and a aquahot water heater and maybe a cooktop.

    "Riding and rejoicing"
    Bob
    1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
    2007 Solara convertible
    2 prodeco tech outlaw ss electric bikes

    1095 watts solar
    08 Ls 460 and a sc430
    2000 Ford F-250 superduty 4x4

    Re: Autoformers

    Reply #22
    That 9 year old thread you linked was very interesting!  I hardly ever delve that far back in the archives.  Great reading!  :thumbsup:

    But, in spite of your (clear as mud to me) technical explanation, I still believe autoformers are black magic...and as such should be shunned.
    I took a minute last night to look into the Hughes Autoformer because the name troubled me.  But according to Hughes' brief description their "autoformer" is a multiple tap isolation transformer and therefore a good thing, and not a single winding autotransformer, which can be a bad thing in the wrong hands.

    As far as drawing too much power from the power pole, the circuit breakers will handle that automatically.  If you do the math, low voltage at the power pole requires more current flow for the same amount of power.

    To keep this simple and practical we can use the equations for DC power for a good enough answer.
    Power, measured in Watts is simply Voltage multiplied by Amperage.  For a certain amount of power, if one goes down the other goes up.
    FWIW, back in the 1990s when the plant we worked in doubled in size Lynn successfully argued for an internal high voltage distribution network with local step down transformers.  When I started working there, a path had been beaten into the roads running electric motors to the local re-winding shop.  When I brought Lynn on board I asked Lynn why?  We then went to the owners and let them know that Wright electric could rewind the motors from 230VAC to 208VAC. At no extra cost.
    I would have been happy with some cookies and milk.
    1992 Foretravel Grand Villa
    U225 SBID Build No. 4134
    1986 Rockwood Driftwood
    1968 S.I.A.T.A. Spring
    1962 Studebaker Lark
    1986 Honda VF700C
    1983 Honda VF750C
    Charlie, the Dog was broken out of jail 24 Oct 2023
    N1RPN
    AA1OH (H)e who must be obeyed.

    Re: Autoformers

    Reply #23
    As I read through these comments, I sat here watching our incoming power.  We are on 50 amp service here, but have seen the one leg go down as low as 111 and they both fluctuate all day long.  As the heat rises here, so does the loss of power coming into the coach.  No, we have had no problems yet, have not tripped a breaker, but we are only running 2 of our 3 airs and really just keeping the coach at a reasonable temp, since when you go outside, it hits you like a brick if you have it too cold in the coach.  Besides, wife gets cold easily, so I man up and try to appease her!  lol
    In saying all of this, I can see both sides of this issue.  Is the park owner correct in saying that is their only issue, Autoformer's or are they also masking the problem of wire runs in the park that are not up to snuff?
    I do believe that if I am plugged into either 30 amp or 50 amp, if others around me are using a device that is helping them in their securing of more or steady power, then I will be the victim in the long run with low voltage. 
    Maybe this is how the NFPA decided on this rule, but also knows that not all RV parks are wired the same.
    Just an observation on my part, since I don't have a Autoformer.
    Joe & Dottie Allen
    Sold!  December 2023.      2000 U320; build # 5645
    Our coach " Maxine"
    Motorcade #  15922;  Escapee 150950; FMCA F330833; Boondockers Welcome;  Harvest Hosts;  Thousand Trails
    '98 U320 from 2000-'06
    USAF '62-'66

    "Do not spoil what you have by desiring what you have not; remember that what you now have was once among the things you only hoped for." ―Epicurus

    Re: Autoformers

    Reply #24
    Give it a few years and they will be obsolete. As will our current generators.

    https://www.youtube.com/watch?v=C_S7s6rGUwY
    1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
    prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
    2014 Grand Cherokee Overland
    Dream as if you will live forever. Live as if you will die today.  James Dean