Re: Bad Onan Generator Starter?
Reply #3 –
I am sitting here thinking about my Onan starter. It "crapped" out because the little plastic cage that is supposed to push the gear back out of engagement broke and the spring worked its way up to the end of the starter so the gear only backed out of engagement after awhile.
Yes, you will have to pull the generator out a bit in order to change starters. Unfortunately the starter is inboard of the generator housing.
Disconnect the battery, both at the battery and at the control board on the generator.
Remove the muffler from the engine.
Remove the safety bolt that has the bolt head directly rearward of the driver's front tire (3/4"socket)
Open the electrical box and label the wires BEFORE disconnecting.
Turn off propane at tank. Then disconnect propane line from regulator at the generator.
Remove compartment door + hinge.
Pull generator outward from compartment.
Disconnect wires to starter & ground.
Replace starter BUT CHECK GENERATOR END BEARING FIRST.
IF YOU FEEL IT IS NECESSARY TO REPLACE THE BEARING THEN FIRST PULL THE BRUSHES BACK AWAY FROM ARMATURE AND WIRE THEM IN PLACE. remove the housing and use a bearing puller or a socket and a hammer. I got my bearing from a bearing supply house for around $7. Onan was around $16 for the same thing.
Reverse the assembly procedure.
If you cannot start the generator from the remotes or on the generator itself then your circuit board is toast and you will have to procure another one from Dinasaur boards (or something like that--$116)