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Topic: What is all this (Read 811 times) previous topic - next topic

What is all this



I have the picture on my desktop but can't post it?
1996 U295-36, Cummins 300hp, 8.3. Build number 4864. Vin number 1F97D536XTNO54271. Purchased October 31, 2019.

Re: What is all this

Reply #1
Mac or PC? For a Mac, Command-Shift-4, place marker in corner of photo, click and drag to the far corner and then go to preview below this box and hit "selecting them" in green and then navigate to the screen shot you just made.

PM if you have a problem.

Piece
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: What is all this

Reply #2
fttransferswitch
1996 U295-36, Cummins 300hp, 8.3. Build number 4864. Vin number 1F97D536XTNO54271. Purchased October 31, 2019.

Re: What is all this

Reply #3
If your talking about the red thing. It looks to be your isolator.
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Lynn & Marilyn Sickel
Tollville, AR
1997  U320  40'
2021 Chevrolet Silverado pickup
Motorcader  17257

Re: What is all this

Reply #4
Battery Isolator.  Center terminal from alternator B+ terminal.

Outer terminals to each of the two battery banks.

That was OE wiring.  No idea how it is wired now.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: What is all this

Reply #5
Dan,

The battery isolator is the main item with the cooling fins.  Also in that mess are two relays and a couple of fuses.  One of the relays controls the clutch for the dash air conditioner compressor and the other relay controls the electric cooling fans for the dash air conditioner condenser.  The fuses are probably for those two circuits but I am not at my coach at the moment so I cannot check them for sure. 

The attached image is from a previous post of mine from when I found a loose wire connection which caused my dash air conditioner to operate intermittently. 

Richard
Jan & Richard Witt
1999 U-320  36ft WTFE
Build Number: 5478 Motorcade: 16599
2011 Jeep Wrangler Unlimited w/Air Force One
Jan: NO5U, Richard:KA5RIW
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Re: What is all this

Reply #6
I figured it was battery stuff. It all works even though it's got some corrosion. I'll check for loose connections. I assume the red isolator should be left alone if working? Ha Ha. Just trying to rebuild anything before failure and I like to clean stuff up. I'll take a harder look at this (stuff) later this month.
Thanks
1996 U295-36, Cummins 300hp, 8.3. Build number 4864. Vin number 1F97D536XTNO54271. Purchased October 31, 2019.

Re: What is all this

Reply #7
If your gonna take wires off and clean you might as well replace all the parts on that board, did that to mine when I replaced alternator, check the forum for the parts, you can probably get all new parts for under $300,will try and post a picture.
96 U270 BUILD 4810
85 380SL
Drummonds TN.

Re: What is all this

Reply #8
Good idea John. I'll wait for your parts list
1996 U295-36, Cummins 300hp, 8.3. Build number 4864. Vin number 1F97D536XTNO54271. Purchased October 31, 2019.

Re: What is all this

Reply #9
And, many of us have moved those electric components to a MUCH dryer, safer location (in the "electric area" at the foot of the bed.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: What is all this

Reply #10
Dan, when you go back together with anything electrical, especially exposed to the elements, be sure to apply die electric grease. It helps slow down future corrosion. Also helps hold small flat washers in place in tight areas when you've run out of fingers. Don't ask me how I know. :))

Larry
Larry Warren
1996  U320 36' SBID "Lola" sold 2020
Build #4970
Motorcade #18318

Re: What is all this

Reply #11
Here's my notes on parts. If you move to under the bed, here's what you have to look forward to!  :D
jor

FOR 270, MARCH, 2017
Solenoids: ColeHersee 24213 @ $40-$65 online
Relays: Standard RY15 @ $11 auto parts store
Circuit Breakers: Cole-Hersee 30055-20-BS or Bussman CBC15B (I need one 15a and one 20a)

FOR 300, ISOLATOR BOARD COMPONENTS (May 23, 2014)
Solenoid: Cole Hersee 24213 - $93 for two (Amazon) - red arrow
Circuit Breaker: Bussman CBC15B (15 amp) - About $5 each (Amazon (Grainger) - green arrow
Relay: Standard RY 115 - $11 (Merle's parts store) - blue arrow

93 225
95 300
97 270
99 320

Re: What is all this

Reply #12
Foretravel moved the location of the isolator board to the under the bed location, at least by the 99' model year and possibly earlier.
Don
And, many of us have moved those electric components to a MUCH dryer, safer location (in the "electric area" at the foot of the bed.
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Don & Tys
1999 U270 3602 WTFE #5402
Xtreme Stage 1 w/Headlight, Step Conversion, etc.
2009 Honda Fit Sport with Navi
Freedom is NOT "just another word for nothing left to lose"... with apologies to Kris Kristofferson

Re: What is all this

Reply #13
If you move them, it's probably a good idea to mount on a Hardie Backerboard rather than plywood in case of component overheating.

P
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: What is all this

Reply #14
As I recall, mine were mounted on metal. Cleaned, painted and reused.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: What is all this

Reply #15
Yes, mine are on a metal area so I'll leave them and just replace where they are. Been there since new in 96.
Thanks so much, you all are awesome!!!!!
1996 U295-36, Cummins 300hp, 8.3. Build number 4864. Vin number 1F97D536XTNO54271. Purchased October 31, 2019.

Re: What is all this

Reply #16
If you are going to the trouble to redo it, very little more work to move it.  Measure the wires, but I know on our 1993 all wires were long enough to move from the OE position to the electrical compartment at the foot of the bed.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: What is all this

Reply #17
I wonder why Foretravel mounted the isolator outside?  Anyone ask?  JamesT?

Heat gain comes to mind.  A loose connection has caused heating enough in some posts here to physically damage the isolators.

I would think twice about relocating a electrically high load device inside the coach.

If you are moving it why not change to a much safer battery combiner?

Just asking for a friend.

It has cooling fins for a reason I assume.  Mounted outside?

ML-ACR Automatic Charging Relay - 12V DC 500A - Blue Sea Systems
"Riding and rejoicing"
Bob
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: What is all this

Reply #18
Bob, What's a battery combiner??
1996 U295-36, Cummins 300hp, 8.3. Build number 4864. Vin number 1F97D536XTNO54271. Purchased October 31, 2019.

Re: What is all this

Reply #19
And, a manual marine simple ON-OFF switch is another KISS theory solution-- one I prefer.

Cable from alternator B+ and cable from chassis battery to one lug.  House battery cable to the other lug.

With switch OFF, alternator charges chassis battery only.

With switch ON and engine running, both banks charged.

With switch ON and 120 VAC from shore power or generator, converter or inverter/charger charges BOTH battery banks.

With switch ON, you have a very heavy duty battery boost/combiner.

Easy to locate at the foot of the bed where it is accessible, but not in the way.

PERKO Inc. - Catalog - Battery Switches - Heavy Duty Battery Disconnect...
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: What is all this

Reply #20
I wonder why Foretravel mounted the isolate outside?  Anyone ask?  JamesT?
Heat gain comes to mind.  A loose connection has caused heating enough in some posts here to physically damage the isolators.
I would think twice about relocating a electrically high load device inside the coach.
If you are moving it why not change to a much safer battery combiner?
Just asking for a friend.
It has cooling fins for a reason I assume.  Mounted outside?
ML-ACR Automatic Charging Relay - 12V DC 500A - Blue Sea Systems
Good post. Expect bad planning like quite a few other things.

Yes, combiner much better as isolaters are obsolete now. Boost solenoid could be a latching type. No current draw in either position for the solenoid itself.  High capacity battery A/B/Both/Off does away with everything else.

Brett's ON-OFF switch is the best. Nothing to fail and the switches are inexpensive. Just don't turn switch to "off" with the engine running.

Pierce

Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: What is all this

Reply #21

Brett's ON-OFF switch is the best. Nothing to fail and the switches are inexpensive. Just don't turn switch to "off" with the engine running.

Pierce

Not even turning it off will do any harm-- it is idiot proof.

With switch off, the alternator B+ is still hard wired to the chassis battery.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: What is all this

Reply #22
Unfortunately with a manual switch "on" a discharge condition could kill both battery banks.

The combiner auto disconnects if either bank is being discharged.  Cannot run down and damage both banks.

My limited solar leaves my batteries slightly below the correct float voltage in winter.

Drove the coach yesterday from Orange County to near downtown LA at 3pm(yes I know. How stupid) to get blue beacon to wash it(mask time) and the release the wax from the tires as recommended by Michelin monthly and the combiner put the banks together and I wax charging at 13.96 volts for an hour or so.

After the wash on the return trip the plug in gauges in the dash said 13.87 or so on both banks.

The Javelina system showed 13.7 to 13.8.

My rudimentary system on the roof runs down the refer vent to an old controller then to the refers 12 volt hookup behind the access door.  Small wiring drops the voltage to roughly 13.6 at the batteries(combiner at this time) so it's sort of self limiting

Am hoping to install my pt-100 solar controller and AGS-N gen start as soon as I can talk my guru buddy into it.

He now runs Girards repair shop at their San Clemente location instead of fixing rv's.

"Riding and rejoicing"
Bob
1997 U320 40' Mid entry, build 5132,  wtbi ce27, 4th owner
2007 Solara convertible
2 prodeco tech outlaw ss electric bikes

1095 watts solar
08 Ls 460 and a sc430
2000 Ford F-250 superduty 4x4

Re: What is all this

Reply #23
Quote
Measure the wires, but I know on our 1993 all wires were long enough to move from the OE position to the electrical compartment at the foot of the bed.

Same with a 97. Plenty of slack.
jor
93 225
95 300
97 270
99 320

Re: What is all this

Reply #24
Brad at FT is putting together a price to replace all. Said he just did it for someone else that bought a bunch of stuff restoring theirs
1996 U295-36, Cummins 300hp, 8.3. Build number 4864. Vin number 1F97D536XTNO54271. Purchased October 31, 2019.