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Remove radiator

My first day removing radiator not as bad of a job so far removed side panel fuel cooler  Air cooler and oil cooler rad is in bad shape  just took my time draining antifreeze hydraulic oil taking off one piece at a time think I'll unhook hydraulic hose and pull hydraulic pumps out with rad looks like the best way had a        radiator shop price me $16000. To do the job and said it would take them 2 weeks I'm keep track of the time That it takes me and sending the rad  to a different shop I Hope I can do it under half.
Rick & Hilda looking forward to full- timing one day for now couple of months at a time
1999 U270 3602
Built number  5530.  Feb 1999            Motorcade  number 18438
8.3 Cummins Allison six speed with brake  retarder
Purchased Nov 28 2019

Re: Remove radiator

Reply #1
Picture
Rick & Hilda looking forward to full- timing one day for now couple of months at a time
1999 U270 3602
Built number  5530.  Feb 1999            Motorcade  number 18438
8.3 Cummins Allison six speed with brake  retarder
Purchased Nov 28 2019

Re: Remove radiator

Reply #2
Two of us, did one (R&R with an exchange rad.) in about 6 hrs as a FT tech. But we did them all the time.
Chris
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Remove radiator

Reply #3
I like that,,  that fast I wish I had your experience  my dad always said to me  take your time do it right then get fast But I hope this will be the first and the last l.o.l  but do like working on it's there well Built and beautiful Coaches
Rick & Hilda looking forward to full- timing one day for now couple of months at a time
1999 U270 3602
Built number  5530.  Feb 1999            Motorcade  number 18438
8.3 Cummins Allison six speed with brake  retarder
Purchased Nov 28 2019

Re: Remove radiator

Reply #4
Yikes! That looks bad
1996 U295-36, Cummins 300hp, 8.3. Build number 4864. Vin number 1F97D536XTNO54271. Purchased October 31, 2019.

Re: Remove radiator

Reply #5
Looks like new core time
Bruce, Linda, and Macy
Zoey RIP 1/20/19
1999 U295 40' build #5400
2017 silver Jeep Wrangler, 1260 watts of solar on top
Moving around the country

Re: Remove radiator

Reply #6
New core and I think the  tanks too  and the fuel cooler in bad shape after this radiator job is done my next project will be the air conditioning that in very bad shape also  It's been one project after an other and big project first bulkhead then fuel lines then Steering box now rad and next air conditioning and after that shocks the air bags where change ten years ago I think there  OK trying my best to get her in top shape and learning quite a bit as I go along the way. Thanks  for all the help on this forum and all the great advice
Rick & Hilda looking forward to full- timing one day for now couple of months at a time
1999 U270 3602
Built number  5530.  Feb 1999            Motorcade  number 18438
8.3 Cummins Allison six speed with brake  retarder
Purchased Nov 28 2019

Re: Remove radiator

Reply #7
Rick I replied my radiator and CAC oct-jan of 2018-2019 the total cost from Atlas radiator ( people that built the original for Foretravel) was around  $4,000.00.  Be sure to pressure up the CAC to make sure it isn't leaking.  I didn't check mine until I was ready to put radiator back in and when I found leaks (couldn't patch) it was 8 weeks lead time to get new CAC.
The difference in price for re-core and new radiator was around  $500.00 so I opted for new radiator
Chris
1999 U 320 DGFE
Build Number 5523
Chris & Elka Lang
In the field, Lonoke AR

Re: Remove radiator

Reply #8
If you gave that radiator another 2-3 years, it might look as bad as mine did.  Congratulations on taking this on, it will save you a bundle.  You also listed everything I had to do on my coach - glad to have them done.
2000 U320 mid entry  #5688
2006 Jeep Liberty


USMCR retired
SDFD retired
FEMA US&R TF8

Re: Remove radiator

Reply #9
Rick I replied my radiator and CAC oct-jan of 2018-2019 the total cost from Atlas radiator ( people that built the original for Foretravel) was around  $4,000.00.  Be sure to pressure up the CAC to make sure it isn't leaking.  I didn't check mine until I was ready to put radiator back in and when I found leaks (couldn't patch) it was 8 weeks lead time to get new CAC.
The difference in price for re-core and new radiator was around  $500.00 so I opted for new radiator
Chris
Thanks I will do and going to look in to Atlas rad  I I'm here in Canada don't know how hard to get one ship to Canada and the cost of shipping I will look into it
Rick & Hilda looking forward to full- timing one day for now couple of months at a time
1999 U270 3602
Built number  5530.  Feb 1999            Motorcade  number 18438
8.3 Cummins Allison six speed with brake  retarder
Purchased Nov 28 2019

Re: Remove radiator

Reply #10
I had a bad CAC in my Dynasty and had it record and save more than half. I had the hydraulic cooler done too.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Remove radiator

Reply #11
Bunch of years ago I repaired my CAC as there were 4 good sized holes in it from a flopping fuel cooler. Took it out and fixed it with Devcon filler. Pressure tested to 45 lbs and it has been good since. I was told by all it could not be repaired, even pro,s in the business. Glad I did it my way, as  Sinatra would say.
John h
Coachless, now use aircraft. 2003 Ford Travelair TC280 class C. Super shape. Just for 1 yr .
1994 Ford E350 ClassC,total renovation inside and out. Now sold.
2000 U295  36' Cummins 350 c/w Banks Stinger, Resonator upgrade,Solar, LED lites.Residential fridge with slide out pantry. Build 5674. Sold
ex 92 GV 022C ored Cummins. Sold
ex 95 GV240 cat 3116. Sold
2017 Mini cooper s & 2016 land Rover LR2 HSE  LUX.
jhaygarth@aol.com    SKP #130098
treat everyone as you would like to be.

Re: Remove radiator

Reply #12
Quote
I replied my radiator and CAC oct-jan of 2018-2019 the total cost from Atlas radiator ( people that built the original for Foretravel) was around  $4,000.00. 

Here is the Atlas current pricing for our radiator and CAC sans shipping:
Complete Rad/CAC Assy (as drawn) ... $3840ea
Radiator (jacket water) ONLY ...............$2488ea
jor
93 225
95 300
97 270
99 320

Re: Remove radiator

Reply #13
Here is the Atlas current pricing for our radiator and CAC sans shipping:
Complete Rad/CAC Assy (as drawn) ... $3840ea
Radiator (jacket water) ONLY ...............$2488ea
jor
. Going to call them first thing Monday if they have any  available and will they ship to Canada I'm on the eastern coast
Rick & Hilda looking forward to full- timing one day for now couple of months at a time
1999 U270 3602
Built number  5530.  Feb 1999            Motorcade  number 18438
8.3 Cummins Allison six speed with brake  retarder
Purchased Nov 28 2019

Re: Remove radiator

Reply #14
Quote
if they have any  available
6 weeks lead time when I ordered mine about a month back.
jor
93 225
95 300
97 270
99 320

Re: Remove radiator

Reply #15
Here is the Atlas current pricing for our radiator and CAC sans shipping:
Complete Rad/CAC Assy (as drawn) ... $3840ea
Radiator (jacket water) ONLY ...............$2488ea
jor
Glad I did mine when I did my cost was about 4K for both RAD. and CAC!!!
Chris
1999 U 320 DGFE
Build Number 5523
Chris & Elka Lang
In the field, Lonoke AR

Re: Remove radiator

Reply #16
Quote
my cost was about 4K for both RAD. and CAC!!!

Chris,
  That is the cost now. $3,840 for both. I should have listed separate prices. Just copied what they sent me.
jor
93 225
95 300
97 270
99 320

Re: Remove radiator

Reply #17
Just finished doing a radiator re-core on my M11 for $2500.00
My CAC was fine.
Alan Fink
Waupun, WI
2000 Blue Bird Wanderlodge  LX40
2018 F150 4x4
2020 Jeep Wrangler Unlimited  Rubicon JL

Re: Remove radiator

Reply #18
Jor that isn't much different than my cost when I included shipping to Little Rock. I mis read your post I thought it was 3840 for just the radiator
Chris
1999 U 320 DGFE
Build Number 5523
Chris & Elka Lang
In the field, Lonoke AR

Re: Remove radiator

Reply #19
New core and I think the  tanks too  and the fuel cooler in bad shape after this radiator job is done my next project will be the air conditioning that in very bad shape also  It's been one project after an other and big project first bulkhead then fuel lines then Steering box now rad and next air conditioning and after that shocks the air bags where change ten years ago I think there  OK trying my best to get her in top shape and learning quite a bit as I go along the way. Thanks  for all the help on this forum and all the great advice
more pictures of the job I was thinking of changing all the hydraulic lines but that looks like a big job And  expensive  one  How long are hydraulic lines good for I had one blow last month
Rick & Hilda looking forward to full- timing one day for now couple of months at a time
1999 U270 3602
Built number  5530.  Feb 1999            Motorcade  number 18438
8.3 Cummins Allison six speed with brake  retarder
Purchased Nov 28 2019

Re: Remove radiator

Reply #20
Rick, I got on the gates website and got the correct radiator hose measurements and part numbers then went online (eBay/Amazon) and ordered all the hoses and some new compression clamps for the ones I thought needed replacing( I ordered 2  each because I like to have a spare--I've had new radiator hoses spring a leak)
The hydraulic hoses are tough answer I've had nearly new ones burst and used old Ines with no rubber covering only steel braid  showing and they lasted several years--But if they are really stiff(hardly no flex and you have been moving them very much I might look at changing them.  I changed several hoses on a backhoe this summer although bigger (1") and they were all about 3 feet long
it seemed the magic number for price was $100 to $125 so custom hoses aren't cheap
good luck and keep us posted on your decision
Chris
1999 U 320 DGFE
Build Number 5523
Chris & Elka Lang
In the field, Lonoke AR

Re: Remove radiator

Reply #21
Sometimes you have to figure the labor it would take to change a hose after all is assembled. I would change any hard to change hoses that are now exposed. But that is me, do what you feel necessary.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Remove radiator

Reply #22
Quote
I was thinking of changing all the hydraulic lines but that looks like a big job And  expensive  one

I was quoted $1,100 to make up all the hydraulic hoses. The most expensive one is of course that real long one that runs from the hydraulic tank and across the back of the rig. Your work is proceeding nicely. I admire your decision to take this job on.
jor
93 225
95 300
97 270
99 320

Re: Remove radiator

Reply #23
Rick the radiator hoses I got were from Amazon gates 23550 2 ea for top and bottom of radiator
and for the Trans oil cooler I got 1ea.  21400 for end facing rear of coach and 1 ea. 21472 -- this hose has a 90 degree turn on each end and I had to cut the 90 off the small end  on mine because the pipe it went on already had the 90 built in so I made the hose straight on small end.  I checked amazon and they still have them in stock.
Chris
1999 U 320 DGFE
Build Number 5523
Chris & Elka Lang
In the field, Lonoke AR

Re: Remove radiator

Reply #24
I was quoted $1,100 to make up all the hydraulic hoses. The most expensive one is of course that real long one that runs from the hydraulic tank and across the back of the rig. Your work is proceeding nicely. I admire your decision to take this job on.
jor
thanks the hose you mentioned is the one that blew out a month ago on the road  cost me $325.00 for the hose it went from the tank  to the oil cooler plus 4 gals of oil And about an hr labour and I helped out that why I'm asking.  I'm  not comfortable on the side of the interstate trying to change A hose  I was thinking of just carrying hydraulic unions and fittings and Couple of feet of hydraulic hose to make one up if I blow one but my emergency toolbox is getting bigger and bigger all the time laugh out loud


Rick & Hilda looking forward to full- timing one day for now couple of months at a time
1999 U270 3602
Built number  5530.  Feb 1999            Motorcade  number 18438
8.3 Cummins Allison six speed with brake  retarder
Purchased Nov 28 2019