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Topic: 92 U225 Steering Sector Leak (Read 914 times) previous topic - next topic

92 U225 Steering Sector Leak

Started up the coach after a two month stay at Fort Wilderness and found an oil leak up front as shown in the picture. Guessing from what we've seen on the Forum that it's a leak in the M100. We did a follow-up test putting a paper plate under the leak to assess it. We let the coach run for 15 minutes, counting 5 drops total on the plate in that time. Nothing more as the engine cooled down. We've extended our stay another week to try and get this fixed before we are scheduled to head home (about 120 miles) next Sunday.  Hoping it is only a seal or hose issue. Will post more pictures tomorrow. Also, any mobile mechanic recommendations would be greatly appreciated.

Thanks,
Deb and Jeff
Deb, Jeff, and dog Honey (also in memory of previous traveling partner, Ralph)
The Jupiter 2: '92 36' U225 SBI, Build #4086
230 Cummins to 300hp with Banks Turbo
Monocoque Chassis and Pac Brake
The Space Pod: '16 Kia Soul Flat Tow

Re: 92 U225 Steering Sector Leak

Reply #1
And I was so hoping we didn't share this issue with our bigger siblings.
Sigh.
The good news is that a set of new seals cures the immediate problem, but our larger brothers often opt for a full "Red Head" rebuild with select-fit bearing balls to eliminate play in the steering box.
1992 Foretravel Grand Villa
U225 SBID Build No. 4134
1986 Rockwood Driftwood
1968 S.I.A.T.A. Spring
1962 Studebaker Lark
1986 Honda VF700C
1983 Honda VF750C
Charlie, the Dog was broken out of jail 24 Oct 2023
N1RPN
AA1OH (H)e who must be obeyed.

Re: 92 U225 Steering Sector Leak

Reply #2
Might try a Lucas seal restore bottle if the steering is tight.
Does the oil. Circulate esleware?

Re: 92 U225 Steering Sector Leak

Reply #3
We talked to Keith (formerly MOT) and he indicated that the hydraulics push the engine oil up to the steering box (sorry, not mechanically inclined so not sure I communicated that clearly). Is it OK to mix the Lucas product in with the engine oil? How much should we add? With only 120 miles to home (Palm Coast, FL), we word prefer to get her worked on back there rather than sitting in the site here at Disney. Just don't want to risk anything that would strand us along the way.

This is the first occurrence we've seen of the leak. The coach has been parked for most of the last year with only a trip from Palm Coast to Disney and back in October and then back down here on Jan. 1 so things may have dried out a bit. We are also thinking of doing a few more 15 minutes idling sessions to see if there is any change in the leak rate. Any and all thoughts are welcomed. Thanks again.
Deb, Jeff, and dog Honey (also in memory of previous traveling partner, Ralph)
The Jupiter 2: '92 36' U225 SBI, Build #4086
230 Cummins to 300hp with Banks Turbo
Monocoque Chassis and Pac Brake
The Space Pod: '16 Kia Soul Flat Tow

Re: 92 U225 Steering Sector Leak

Reply #4
Engine oil is separate  from the hydraulics . might be the same spec of oil, but not mixed. 
 Read the instructions on the Lucas bottle . 

Re: 92 U225 Steering Sector Leak

Reply #5
Yes, to clarify, though the hydraulic system uses Delo 400 15-40 diesel oil (or equivalent) there is NO connection between the engine's oil system (will be black very quickly) and the totally clear oil in the hydraulic system.

Be sure to check the level in your hydraulic reservoir (dip stick).
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: 92 U225 Steering Sector Leak

Reply #6
So in regards to the Lucas the back up portion of the seal is what failed on mine and it continued to get worse till I got home. Carry extra oil and check often. I drove 1700 miles rather than work on it on the road. At the end I was pouring oil in every 100 miles. Made it home and repaired there.

Steering gearbox leak

Bath time was terrible because I had oil spray halfway up the drivers side to the rear
Scott

Re: 92 U225 Steering Sector Leak

Reply #7
Thanks everyone, every piece of information is appreciated. Will check the hydraulic fluid level as soon as I figure out where the dipstick is :D. Also, just took some additional pictures.
Deb, Jeff, and dog Honey (also in memory of previous traveling partner, Ralph)
The Jupiter 2: '92 36' U225 SBI, Build #4086
230 Cummins to 300hp with Banks Turbo
Monocoque Chassis and Pac Brake
The Space Pod: '16 Kia Soul Flat Tow

Re: 92 U225 Steering Sector Leak

Reply #8
So you have the sector shaft under that plastic like 2 1/2 cap. Save for reinstall. Will need both sector shaft seals. I was told by people I respect that the steering shaft seal on top does not need to be addressed. If your just resealing  do both sector seals, the other one will happen sooner than later. Sorry to hear. My reservoir has a sight glass on the side and a dip stick on the filler plug on top. I generally just use the sight glass .
Scott

Re: 92 U225 Steering Sector Leak

Reply #9
Obviously, this is your choice, but if that were mine, I'd just drive it home.  Wouldn't think twice about going 120 miles. I'd maybe overfill the oil a little bit.  Stop occasionally to check the level if it makes you feel better.
Dave and Kelli
1997 U295 40' Build #5188 CSGI
1995 U240 36' Build #4621 SBID-SOLD
2006 Jeep Wrangler Rubicon

Re: 92 U225 Steering Sector Leak

Reply #10
Obviously, this is your choice, but if that were mine, I'd just drive it home.  Wouldn't think twice about going 120 miles. I'd maybe overfill the oil a little bit.  Stop occasionally to check the level if it makes you feel better.
That's what we are thinking about doing. Not sure where the hydraulic dipstick is (or even what it looks like). Looked up behind the front grill but didn't see anything that looked like that might be it. Does anyone know where it might be located on a '92 U225?
Deb, Jeff, and dog Honey (also in memory of previous traveling partner, Ralph)
The Jupiter 2: '92 36' U225 SBI, Build #4086
230 Cummins to 300hp with Banks Turbo
Monocoque Chassis and Pac Brake
The Space Pod: '16 Kia Soul Flat Tow

Re: 92 U225 Steering Sector Leak

Reply #11
Obviously, this is your choice, but if that were mine, I'd just drive it home. 

X2,
Just clean the mess up at home base where you most likely have better resources.

Does anyone know where it might be located on a '92 U225?

The oil tank for the steering is in the engine compartment.

Mike
Pamela & Mike 97 U 320

"It's not what happens to you, but how you react to it that matters."

Re: 92 U225 Steering Sector Leak

Reply #12
Will check the hydraulic fluid level as soon as I figure out where the dipstick is :D. Also, just took some additional pictures.

Jeff/Deb,

Just stay tuned, we have a few other U225 owners and, as it is unique, the location of the reservoir is different from other Foretravels.

Alternately, you can open the back of your coach and look on either side of and behind (back of coach) of the radiator for a black round reservoir with a dip stick in the lid.  Likely to have a sticker: Delo 400 15-40 on it.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: 92 U225 Steering Sector Leak

Reply #13
Thanks once again to everyone. We did find it, on ours it's located to the right of the radiator in the rear. The dipstick read full. We are thinking of just running it up to ABC-Companies in Winter Garden, FL on our way out. they are a Foretravel recommended shop with good ratings and are only about 12 miles away.
Deb, Jeff, and dog Honey (also in memory of previous traveling partner, Ralph)
The Jupiter 2: '92 36' U225 SBI, Build #4086
230 Cummins to 300hp with Banks Turbo
Monocoque Chassis and Pac Brake
The Space Pod: '16 Kia Soul Flat Tow

Re: 92 U225 Steering Sector Leak

Reply #14
From looking at your picture and you saying the reservoir is full the leak looks as if it is hardly
leaking so I would just drive home. My fan motor are are leaking more than that and they have
been wet for a couple of years with no problem. I am going to reseal them this April.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: 92 U225 Steering Sector Leak

Reply #15
A suggestion from another FT member, and long time farmer.  He swears by Seal Lube, seal expander.  He uses it in every fluid thing on the farm for decades. 
Dave Cobb
Buckhorn Lake Resort The Club, #6202, Kerrville TX
check the map.  I do rent it out when I am traveling!
2001, U320, 36' #5887, in Kerrville, FT Club #17006, (7/23 to present)
2024 Jeep Grand Cherokee L, Summit, white
EX: 98 U295, 36' #5219, (mid door), (4/13-10/23)
EX: 93 U225, 36' (4/11 to 4/13)

Re: 92 U225 Steering Sector Leak

Reply #16
A suggestion from another FT member, and long time farmer.  He swears by Seal Lube, seal expander.  He uses it in every fluid thing on the farm for decades. 


Guess I will have to disagree-- seals that are now 30 years old and leaking SHOULD be replaced.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: 92 U225 Steering Sector Leak

Reply #17

Guess I will have to disagree-- seals that are now 30 years old and leaking SHOULD be replaced.
X2
Prevention maintenance offsets being towed

Re: 92 U225 Steering Sector Leak

Reply #18
All is no known, but better late than never, here is where the hydraulic reservoir is located on the U225.

I'd do the drive and take the chances but I have a, that I think is, a good towing policy.

I'd also replace all of the seals if not spring for the Red Head re-build.

1992 Foretravel Grand Villa
U225 SBID Build No. 4134
1986 Rockwood Driftwood
1968 S.I.A.T.A. Spring
1962 Studebaker Lark
1986 Honda VF700C
1983 Honda VF750C
Charlie, the Dog was broken out of jail 24 Oct 2023
N1RPN
AA1OH (H)e who must be obeyed.

Re: 92 U225 Steering Sector Leak

Reply #19
Here's a question for those who have been down this road.  In deciding whether to reseal or spring for the Red Head rebuild, is there any way to determine the amount of play present in the unit?  Can you check lash somehow on the bench? 
"Not so  long ago we were a nation of risk takers, riding five million pounds of  thrust straight into space."  Joe Gresh
Chuck Pearson
1996 U295
2018 Can Am X3 TurboRS

Re: 92 U225 Steering Sector Leak

Reply #20
Here's a question for those who have been down this road.  In deciding whether to reseal or spring for the Red Head rebuild, is there any way to determine the amount of play present in the unit?  Can you check lash somehow on the bench? 
Sure.  With a recirculating ball steering box there should be no play at all.  With a worm and sector steering box there is no to little play at the straight ahead position.  With a pin and barrel steering box, the steering is "lively."  Grab the pitman arm and measure the free travel.
1992 Foretravel Grand Villa
U225 SBID Build No. 4134
1986 Rockwood Driftwood
1968 S.I.A.T.A. Spring
1962 Studebaker Lark
1986 Honda VF700C
1983 Honda VF750C
Charlie, the Dog was broken out of jail 24 Oct 2023
N1RPN
AA1OH (H)e who must be obeyed.

Re: 92 U225 Steering Sector Leak

Reply #21
Thanks Toolmaker, no idea it would be simple as that, I had assumed hydraulic pressure would figure in. 
"Not so  long ago we were a nation of risk takers, riding five million pounds of  thrust straight into space."  Joe Gresh
Chuck Pearson
1996 U295
2018 Can Am X3 TurboRS

Re: 92 U225 Steering Sector Leak

Reply #22
Thanks Toolmaker, no idea it would be simple as that, I had assumed hydraulic pressure would figure in. 
The hydraulic stuff is only there to make moving the steering stuff easier.  At one point, in the early years Chrysler had a true no feel power steering.  It's a little disconcerting to drive but you get used to it.
The state of the art now is using an electric motor to ease the strain on your arms.
1992 Foretravel Grand Villa
U225 SBID Build No. 4134
1986 Rockwood Driftwood
1968 S.I.A.T.A. Spring
1962 Studebaker Lark
1986 Honda VF700C
1983 Honda VF750C
Charlie, the Dog was broken out of jail 24 Oct 2023
N1RPN
AA1OH (H)e who must be obeyed.

Re: 92 U225 Steering Sector Leak

Reply #23

Guess I will have to disagree-- seals that are now 30 years old and leaking SHOULD be replaced.

And I only suggested, as was suggested to me, to use the Seal Lube, as he has done for years.  He had a leak, as he was leaving on a trip, and 2 bottles of Seal Lube stopped the leak, and he replaced his when he got home.

I have now met at least 6 FT owners that have had leaks and replacements.  I had mine replaced before it might have spoiled my next trips.
Dave Cobb
Buckhorn Lake Resort The Club, #6202, Kerrville TX
check the map.  I do rent it out when I am traveling!
2001, U320, 36' #5887, in Kerrville, FT Club #17006, (7/23 to present)
2024 Jeep Grand Cherokee L, Summit, white
EX: 98 U295, 36' #5219, (mid door), (4/13-10/23)
EX: 93 U225, 36' (4/11 to 4/13)

Re: 92 U225 Steering Sector Leak

Reply #24
Agree, several ways to approach this:

First, determine if you just need a reseal, OR if there is play in the steering box that would warrant a Redhead blueprinting of your steering box.

As far as trip:
1.  Carry two extra gallons of Delo 400 15-40 (if you don't use it on the trip, you will use it when you repair/change engine oil, etc). Stop every 30 miles and check fluid level (only adds 3 stops to your trip). Address the issue when at home. MY CHOICE.

2. Find a shop and hope it is familiar with the Sheppard M100 steering box (assume yours is the M100-- it will be on the side of the box).  Hopefully not a SHOPPE/$$$$.

3. Add a leak stop and HOPE the 30 year old seals will rejuvenate.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020