Skip to main content
Topic: Shock replacement DIY (Read 2039 times) previous topic - next topic

Re: Shock replacement DIY

Reply #25
Doug, looking forward to hopefully seeing you and your, ..tools, next month in Q...

Looking forward to seeing you and Dawn and all the others as well. We're keeping a a close eye out for a window of opportunity to run South but having a little snafu with the guy that pushes on the go pedal. Gauges are showing a little abnormality, fuel lines will be checked out this coming Friday and hoping some type of additive will resolve the issue.  :)
Doug W.
96 36' U270 CSGI #4946
04 Toyota Tacoma 4x4
PNW

Re: Shock replacement DIY

Reply #26
Doug, we will say a prayer for a positive test result and easy repair if needed...
Keith and Dawn Hudson #18766
Current- 1999 U295 DFGE 40ft. - Build #5405
Coach Name: 4BUS4US
Previous- 2008 Nimbus CE338: 40th Anniversary Edition- Build #6486. 
Toad: 2021 Jeep Cherokee Trailhawk

 "I know something about a lot of things..a lot about something's..and everything about nothing "

Re: Shock replacement DIY

Reply #27
No, those are the new Konis. The originals are the blue/yellow Billstiens laying on the ground in the first picture.
Elliott, I can't wait to hear the right quality results.
Former 2003 GV U295 (6230) (2015 - 2025)
Former 94 GV U225 (2013-2016)

Re: Shock replacement DIY

Reply #28
Elliott, wish I had seen this post before you started on replacements!  I purchased my Koni's from Safe T Plus Steering Control / RV & Truck Steering Stabilizer
 and at the same cost it would have cost me online and they put them on for free with coach on the concrete and did not remove any fenders.  Air bags had been replaced a few years back at MOT.  Sorry I am late, but may help someone else on here!
You had it done by Safe T in TALLAPOOSA, GA?
Former 2003 GV U295 (6230) (2015 - 2025)
Former 94 GV U225 (2013-2016)

Re: Shock replacement DIY

Reply #29
You had it done by Safe T in TALLAPOOSA, GA?

Yes, I came in and had the safety steer installed and they offer free installs, so had both done at the same time.  Nice big shop, clean and everyone was very nice.
Joe & Dottie Allen
Sold!  December 2023.      2000 U320; build # 5645
Our coach " Maxine"
Motorcade #  15922;  Escapee 150950; FMCA F330833; Boondockers Welcome;  Harvest Hosts;  Thousand Trails
'98 U320 from 2000-'06
USAF '62-'66

"Do not spoil what you have by desiring what you have not; remember that what you now have was once among the things you only hoped for." ―Epicurus

Re: Shock replacement DIY

Reply #30
I did mine last year, shocks and air bags at the same time. The shocks are easy. The airbags not so much on the fronts. I ended up taking the fiberglass panel off in order to get the front ones done. Almost impossible without doing that. Easy to do the shocks with the panel removed. I know that some shops use a hole saw and make a hole in the stairway to get to the front airbag. Totally not necessary, at least on our rig.

Kevin
Kevin and Donna
2000 Foretravel U295 Build #5613
2002 Jeep Wrangler
Motorcader #18561

Re: Shock replacement DIY

Reply #31
When I did my rear air bags I had the rear wheels off and and they were easy. I did the right
front with the wheel on and it was a lot of work and for the left side I took the front wheel
off and it was easy.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Shock replacement DIY

Reply #32
I did all my shocks and air bags last year. I removed the tire and wheel to have better access. I did not remove any fenders, as I couldn't figure out how to get them off without damaging the paint. It was a fairly ambitious project. Some of the shock bolts were extremely difficult to remove. They had locking nuts and locktite on them.
Tom and Michelle 2004 U270 36WTFS

Re: Shock replacement DIY

Reply #33
4 week old thread but I'll add to it. I did all eight of my shocks in 2021. The front side did in Salome Arizona and the rears in Puerto penasco mexico. I don't really see a good way to do it without taking the fenders off. It made it much easier. Getting the nuts off though was much harder. My bosch half inch impact gun didn't touch it. On advice from John 44 I went to harbor freight and got the earthquake 3/4 in impact gun. That only worked for some of the nuts. The best thing I had was a three-quarter inch breaker bar and a four foot galvanized pipe to go over it that finally broke all of the nuts. I think a couple I had to cut off and replace them with hardware I bought in Mexico. I've noticed that there's a rust on those bolts which isn't a big surprise.
Luckily my airbags were replaced by a previous owner so hopefully I won't have to do that anytime soon.
'99 U320 40 WTFE
Build #5462,
1500 Watts Solar 600 amp Victron lithium
2012 Jeep Grand Cherokee Overland Hemi
Instagram bobfnbw
Retired

Re: Shock replacement DIY

Reply #34
Did the other rear corner today in 1.5hrs... getting faster
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Shock replacement DIY

Reply #35
Did the other rear corner today in 1.5hrs... getting faster

You may have them all done before I get there. Darn. I guess that'll mean you can help when I need mine done. Have you needed any impact tools as the others have?
1999 U320 WTFE #5586
2014 Subaru Forester 6sp
4000 watts of solar
650 aH @ 24v

Re: Shock replacement DIY

Reply #36
Have you needed any impact tools as the others have?
I have a 1/2" impact gun that makes things go faster once the nuts are busted loose but in a couple cases the impact gun wasn't enough on it's own. Extra PB Blaster and a long 1/2" breaker bar did the job in those cases.

1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Shock replacement DIY

Reply #37
The first front corner sucked! A 3/4" earthquake impact wrench didn't move them at all. Thankfully I have a buddy around; we ended up getting them to move with a 10' pipe on a 3/4" breaker bar. I half expected the 1/2" extensions I was using to snap..
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Shock replacement DIY

Reply #38

Take the chinee junk hong kong freight impact driver back for a refund and buy this: Milwaukee M18 FUEL 18-Volt Lithium-Ion Brushless Cordless 1/2 in. Impact...
It will rip your arm off or snap the fastener before it fails to take off a rusted bolt/nut.  Plus it's cordless.  I don't go anywhere without mine.  And yes, it's 1/2 inch drive, so lighter tool & accessories.  Don't take my word for it, check out the youtoob reviews.  Woody.

As an Amazon Associate Foretravel Owners' Forum earns from qualifying purchases.
2001 4010 U320 build #5865 "Bluto-d-Bus" since 09/18
2006 Honda Element ESP Toad
Full timing since 2016 in Western MT
Copilot: Sitka
1975 GMC 260 Avion: sold

Re: Shock replacement DIY

Reply #39
Funny you suggest that Woody, I was already kicking that exact idea around. Very unimpressed by the earthquake. Might be better with a bigger compressor but it costs near the same as the Milwaukee
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Shock replacement DIY

Reply #40
Agree and no cord or compressor required.  Plus the price has dropped 50% since I bought mine 4 years ago!!!  I only buy HF as throw away emergency tooling these days.  JWID.

Funny you suggest that Woody, I was already kicking that exact idea around. Very unimpressed by the earthquake. Might be better with a bigger compressor but it costs near the same as the Milwaukee
2001 4010 U320 build #5865 "Bluto-d-Bus" since 09/18
2006 Honda Element ESP Toad
Full timing since 2016 in Western MT
Copilot: Sitka
1975 GMC 260 Avion: sold

Re: Shock replacement DIY

Reply #41
Red ones are older Koni's not FSD.
96 U270 BUILD 4810
85 380SL
Drummonds TN.

Re: Shock replacement DIY

Reply #42
Might be better with a bigger compressor but it costs near the same as the Milwaukee
I was wondering about your compressor.  I feed my Ingersoll Rand 3/4 impact with an 80 gal IR compressor.  If you could convert to a 1/2" air line, it might help.
I bought a Mil M18 Fuel 1/2" impact when they first came out.  IIRC, it only came with a 1 or 2 Ah battery.  I got a distress call from my brother who had a flat tire and didn't have a tire iron with him.  I took the hand tools we would need and my new impact.  It wouldn't even budge some of the lug nuts!  Good thing I had the hand tools! I soon got a 5 Ah battery which definitely made it much stronger. Maybe an M18 3/4" impact with a big battery would do it, but if you needed a 10' breaker, I know my M18 1/2 wouldn't have a chance.
Maybe the M18 1/2" has been improved or I have a dud.
Dave and Kelli
1997 U295 40' Build #5188 CSGI
1995 U240 36' Build #4621 SBID-SOLD
2006 Jeep Wrangler Rubicon

Re: Shock replacement DIY

Reply #43
My first 1/2 Milwaukee wouldn't break my wheel nuts loose but the second one is a fuel and it
will brake them loose and it can tighten up over 500 ft. lbs. I think the new Fuel will loosen and
tighten even more.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Shock replacement DIY

Reply #44
The 2767 M18 FUEL Cordless Brushless High Torque Impact Wrench with Friction Ring eliminates the need to use a pneumatic tool for those stubborn and rusted bolts by delivering 1,000 ft./lbs. of fastening torque and 1400 ft./lbs. of nut-busting torque. With 2X faster removal speed, users will be able to get the job done faster and be more productive throughout their day. By providing the industry's most compact cordless High Torque Impact Wrench at 8.39 in L, this tool allows for more access in tight spaces. 4-Mode DRIVE CONTROL with Bolt Removal mode gives users the most control over their fasteners. Bolt Removal mode gives the user more control when removing fasteners by slowing to 750 RPM once the fastener has been busted loose. This tool offers quick, tool-free socket changes with a 1/2 in. friction ring anvil.

I do recommend hearing protection and safety glasses. Something is going to break. Crazy powerful. My fuel 1/4" hex driver has broken several snap on sockets 10mm and 16mm and two 3/4 in gear wrenches

Re: Shock replacement DIY

Reply #45
Dave, M11 Fuel is a brand label.  Model number is important.  When I bought my 2767-22 4 years ago, the friction ring model had more reverse torque and was pricier.  That's what I have, charger and 2 batteries in a case, and it'll take a wheel lug nut off on level 2.  Level 4 will make 1400 ft/lb of off torque, which will remove or break anything on our coaches.  Hang on tight!!!  You either had a defective model or didn't have it set to level 4.  I can't find the original u-toob video of the guy removing every lug nut from a Terex wheel loader except one, the convincer for me to invest in the Mil, but this guy does the similar test of the battery.  https://www.youtube.com/watch?v=mGgWlN9Q7y0&t=99s

Quote
I bought a Mil M18 Fuel 1/2" impact when they first came out.  IIRC, it only came with a 1 or 2 Ah battery.  I got a distress call from my brother who had a flat tire and didn't have a tire iron with him.  I took the hand tools we would need and my new impact.  It wouldn't even budge some of the lug nuts!  Good thing I had the hand tools! I soon got a 5 Ah battery which definitely made it much stronger. Maybe an M18 3/4" impact with a big battery would do it, but if you needed a 10' breaker, I know my M18 1/2 wouldn't have a chance.
Maybe the M18 1/2" has been improved or I have a dud.
2001 4010 U320 build #5865 "Bluto-d-Bus" since 09/18
2006 Honda Element ESP Toad
Full timing since 2016 in Western MT
Copilot: Sitka
1975 GMC 260 Avion: sold

Re: Shock replacement DIY

Reply #46
10 feet of pipe is a lot of pipe. In all the years as a heavy duty mechanic I have never used a
cheater that long.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Shock replacement DIY

Reply #47
My Milwaukee 2767 impact wrench did a great job on 11 out of the 16 bolts.  Three others wouldn't respond to the 1400ft-lbs nor the several day's worth of PB Blaster and needed to be cut with the grinder.
The 16th bolt was out of reach of the grinder. I used a 1-1/8" impact-rated socket, two 1/2" drive extensions that were supported onto a jack stand. The Harbor Freight Pittsburg 1/2" breaker bar was used to drive it. A square hitch extender tube was put over the handle of the breaker bar and a 6' pipe was put into the other end of the hitch extender. My considerable weight was applied and It worked. That breaker bar, extensions and socket held up to the abuse and did the job.
I used a large 1-1/8 hitch ball wrench to hold the other side of it all. It also worked well.
Bob and Pam Brumbaugh
Ernie (English Bulldog)
2000 U320 WTFE 40' Build # 5740 (former)
Xtreme "Lights and Paintjob"
Motorcade# 18659
Souderton, PA
Towd: 2021 Ford Ranger
Quickee Mini Golf Cart (former)

We Are....Penn State!

Re: Shock replacement DIY

Reply #48
 PB Blaster doesn't rank very high in penetrant tests. Save your money for FT parts.

https://youtu.be/xUEob2oAKVs

I've been using ATF/acetone brew for 20+ years and have yet failed to get positive results, other than the acetone evaporates quickly in the oil squirt can.  DWMYH.  Woody. 
2001 4010 U320 build #5865 "Bluto-d-Bus" since 09/18
2006 Honda Element ESP Toad
Full timing since 2016 in Western MT
Copilot: Sitka
1975 GMC 260 Avion: sold

Re: Shock replacement DIY

Reply #49
All extensions are not created equal. Most standard extensions absorb the twisting motion of the impact. The extensions for impact use generally have a locking button end and flex much less than a normal extension. If your using two you are doubling the lost motion. The same goes if you are using a swivel adapter. More loss. Short impact socket directly on the impact will produce much higher numbers. I honestly do not recall splitting a nut in the  past 40 years. Propane torch and kroil or better yet mouse milk. Several heat cool cycles and they come off or twist the fastener off.