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Topic: Shock replacement DIY (Read 2039 times) previous topic - next topic

Shock replacement DIY

Has anyone replaced all 8 shocks from underneath? I crawled around underneath this week and don't see any reason I shouldn't be able to replace the shocks lying on my back. I'm sure it will require air tools and a bunch of PB blaster, and hopefully not a cutting wheel, but other than that I don't see anything prohibiting me from getting the job done this way. I would appreciate any advice from those that have gone before me nonetheless.  ^.^d
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Shock replacement DIY

Reply #1
Look forward to the reply's as well -  looking to do this as well.
Jim & Kris Carbone
Medina OH
2000 U270 4000 #5614
MC 18966

Re: Shock replacement DIY

Reply #2
I removed the right front shock of the right front wheel when I was doing the air bags from underneath
when I was doing the air bag as it was in the way. If I was changing my shocks I would wait until I do my
annual brake check with the wheels off as it would be a lot easier.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Shock replacement DIY

Reply #3
I unhooked the bottoms of my shocks to test them when I replaced the air bags.  Despite the spray, big tools and grunt, several of the nuts seized on the first few shocks.  For the rest, I bought nuts and bolts, cut the old ones, and didn't even try to loosen them.  On our coach, the nuts are the ones with the taper where it never gets loose enough to spin, so I was bearing down on the nuts from beginning to (almost) end.

I didn't touch the top bolts.

Worst is a seized nut when the bolt spins freely in the shock.  You have to use a torch, or find some way to hold it still for the cutting wheel.

My suggestion - buy all new nuts and bolts and cut the old stuff off.
Matt B
1998 u-320

Re: Shock replacement DIY

Reply #4
I did all 8 using my Ingersoll air gun on the bolts. All were reusable. Just luck maybe.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Shock replacement DIY

Reply #5
I did mine while I had the rear wheels off to change out the brake pads.  They were still a bugger to get to.  I used an Earthquake XT, but it was a little bulky.  A snub nose pneumatic air tool might have been easier.

2000 U320 mid entry  #5688
2006 Jeep Liberty


USMCR retired
SDFD retired
FEMA US&R TF8

Re: Shock replacement DIY

Reply #6
I replaced all of mine two years ago when I changed the air bags. I bought a small, cheap air gun from Harbor Freight and it did the job. I thought it was pretty easy; the air bags were a whole different story.
Dave and Kathy Bennett
2004 U270
Build #6253
1600W Solar
700 AH Battle Born Lithium
2015 Jeep Wrangler

No matter what happens, remember you always get the trip out of it.

Re: Shock replacement DIY

Reply #7
I did all 8 shocks last week, but with fenders removed. 4 of the 16 bolts needed a cutoff wheel. My Milwaukee 1400-lb impact did the rest. Since I was doing the airbags at the same time, the shocks were easy to get at.
One tool that was a surprise hit for the airbag install: 1/2 inch Tite-Reach
1/2" Professional Tite-Reach Extension Wrench
Bob and Pam Brumbaugh
Ernie (English Bulldog)
2000 U320 WTFE 40' Build # 5740 (former)
Xtreme "Lights and Paintjob"
Motorcade# 18659
Souderton, PA
Towd: 2021 Ford Ranger
Quickee Mini Golf Cart (former)

We Are....Penn State!

Re: Shock replacement DIY

Reply #8
Boy they are proud of that wrench!!!
99 U320 40
97 Jeep wrangler toad
Now full time 8 months
Starting a new brick and wood home
Chattanooga, Tn

Re: Shock replacement DIY

Reply #9
I finally got a better look at things today (the coach has been down in Phoenix getting new windshields) and I'll definitely have to pull the fenders to get to the shocks. Each corner has one shock that's accessible from underneath and one that is almost impossible to get at without pulling the fender.
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Shock replacement DIY

Reply #10
For $140, No
For$43 on eBay, I went for it.
Bob and Pam Brumbaugh
Ernie (English Bulldog)
2000 U320 WTFE 40' Build # 5740 (former)
Xtreme "Lights and Paintjob"
Motorcade# 18659
Souderton, PA
Towd: 2021 Ford Ranger
Quickee Mini Golf Cart (former)

We Are....Penn State!

Re: Shock replacement DIY

Reply #11
This job sucks even with the fenders pulled. 2 down 6 to go.
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Shock replacement DIY

Reply #12
Elliott..... I'm planning on doing this myself right after Christmas. So question, removal of the rear panels is the only way to replace the airbags and shocks? Hopefully it goes smoothly for ya.
2001 36' U320 Build 5901
2001 LX470

Re: Shock replacement DIY

Reply #13
Elliott..... I'm planning on doing this myself right after Christmas. So question, removal of the rear panels is the only way to replace the airbags and shocks? Hopefully it goes smoothly for ya.
The bags can be done with fenders on but you'll want the special airbag tools I loan out to do it that way. I don't know how you'd do the shocks with fenders on though. Getting a wrench on the top bolt shown in my second picture above would be a nightmare. Maybe a slightly smaller nightmare if you had a lift but there's just very little room to work there. If you don't mind pulling the fenders that's the way to go. If you have a beautiful full body paint job that you're anal about, I'd take it to nac and let them do it.
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Shock replacement DIY

Reply #14
Are the gold shocks original
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Shock replacement DIY

Reply #15
No, those are the new Konis. The originals are the blue/yellow Billstiens laying on the ground in the first picture.
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Shock replacement DIY

Reply #16
Mine are red so I guess they have been upgraded.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Shock replacement DIY

Reply #17
No, those are the new Konis. The originals are the blue/yellow Billstiens laying on the ground in the first picture.

I thought U320's came stock with Koni shock absorbers and the U270, U295 came with Bilstein shocks.

I replaced my four Bilsteins up front last Summer with Koni shocks with no issues  from underneath.
Doug W.
96 36' U270 CSGI #4946
04 Toyota Tacoma 4x4
PNW

Re: Shock replacement DIY

Reply #18
I thought U320's came stock with Koni shock absorbers and the U270, U295 came with Bilstein shocks.

I replaced my four Bilsteins up front last Summer with Koni shocks with no issues or problems from underneath.
My 2001 320 IFS came with Koni's.... I'm pretty sure that was factory even without IFS setup.
2001 36' U320 Build 5901
2001 LX470

Re: Shock replacement DIY

Reply #19
I thought U320's came stock with Koni shock absorbers and the U270, U295 came with Bilstein shocks.

I'll have to defer to someone who knows the history of Unicoaches better than I. One of the bolts on the other side is turned around though, so I suspect shocks have already been replaced on this rig once before; so it's quite possible.
1987 Grand Villa ORED
2001 U320 4010

Not all that wander are lost... but I often am.

Re: Shock replacement DIY

Reply #20
I did all the air bags and shocks with the fenders on. Did bags first then 2 years later the shocks. Would have been nice to do both at the same time. I used an Ingersoll Rand air gun for the shock bolts.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Shock replacement DIY

Reply #21
I did all the air bags and shocks with the fenders on. Did bags first then 2 years later the shocks. Would have been nice to do both at the same time. I used an Ingersoll Rand air gun for the shock bolts.

Yep,  did all the airbags also without removing fenders no specials tools needed except this one that is easy to work with, sorry not available to lend out. Come to Quartzsite this Winter maybe she'll negotiate :)
Doug W.
96 36' U270 CSGI #4946
04 Toyota Tacoma 4x4
PNW

Re: Shock replacement DIY

Reply #22
Elliott, wish I had seen this post before you started on replacements!  I purchased my Koni's from Safe T Plus Steering Control / RV & Truck Steering Stabilizer
 and at the same cost it would have cost me online and they put them on for free with coach on the concrete and did not remove any fenders.  Air bags had been replaced a few years back at MOT.  Sorry I am late, but may help someone else on here!
Joe & Dottie Allen
Sold!  December 2023.      2000 U320; build # 5645
Our coach " Maxine"
Motorcade #  15922;  Escapee 150950; FMCA F330833; Boondockers Welcome;  Harvest Hosts;  Thousand Trails
'98 U320 from 2000-'06
USAF '62-'66

"Do not spoil what you have by desiring what you have not; remember that what you now have was once among the things you only hoped for." ―Epicurus

Re: Shock replacement DIY

Reply #23
Not for nothing but that don't look like anyone called Doug to me, I can see why the job was easy now haha 😛
88 Grand Villa 36' ORED 3208 (throwaway)Cat.
 Build # 3150
Happiness is the maximum agreement of reality and desire.

Re: Shock replacement DIY

Reply #24
Doug, looking forward to hopefully seeing you and your, ..tools, next month in Q...
Keith and Dawn Hudson #18766
Current- 1999 U295 DFGE 40ft. - Build #5405
Coach Name: 4BUS4US
Previous- 2008 Nimbus CE338: 40th Anniversary Edition- Build #6486. 
Toad: 2021 Jeep Cherokee Trailhawk

 "I know something about a lot of things..a lot about something's..and everything about nothing "