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Topic: Ran into a problem while installing new Penguin II A/C's (Read 667 times) previous topic - next topic

Ran into a problem while installing new Penguin II A/C's

Richard Bark (rbark) helped me install two new air conditioners last week and all I had to do was "plug and play".....right.  My first problem was not having an installation or owner's manual for either unit or the control boxes (that they didn't say you would need).  I kept track of the wiring as I cut them and held on to the old units, just in case I needed to refer to them.  Everything is in place and secured and the wiring is correct as far as I can tell.  My problem is that my 5 button thermostat and the newer Micro Air we bought don't come on when connected.  I am getting the required 12+volts at the RJ11 (phone jack) cable but can't get any response out of either Tstat.  I talked to a couple of Dometic representatives (they don't claim to be techs).  One was able to help me with the dip switches but mostly they can't tell me anything about the wiring of my particular coach.  Someone on RV net said that the newer units require the 10 button, but no one at Dometic has said anything about that.
Any ideas?
2000 U320 mid entry  #5688
2006 Jeep Liberty


USMCR retired
SDFD retired
FEMA US&R TF8

Re: Ran into a problem while installing new Penguin II A/C's

Reply #1
Not sure on this, but I believe that when I spoke to Dometic about an upgrade, I would need their new thermostat as well.  I don't think our 5 button will work on the new ones!
Joe & Dottie Allen
Sold!  December 2023.      2000 U320; build # 5645
Our coach " Maxine"
Motorcade #  15922;  Escapee 150950; FMCA F330833; Boondockers Welcome;  Harvest Hosts;  Thousand Trails
'98 U320 from 2000-'06
USAF '62-'66

"Do not spoil what you have by desiring what you have not; remember that what you now have was once among the things you only hoped for." ―Epicurus

Re: Ran into a problem while installing new Penguin II A/C's

Reply #2
I'm pretty sure others have posted that with the newer Penguin II's, you either need the 10 button or different control boards for both A/Cs to allow them to work with the older Tstat/controller.

ETA - yup

Dometic Penguin ll

Roof AC Question, probably not going to like the answer
Learn every day, but especially from the experiences of others. It's cheaper!  - John C. Bogle

2000 U320 36' non-slide / WildEBeest Rescue
2003 U320

Re: Ran into a problem while installing new Penguin II A/C's

Reply #3
Are you using new control boards or the original ones?
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Ran into a problem while installing new Penguin II A/C's

Reply #4
You can buy the 5 button conversion boards for the new ac's, but I did that once, but not again. It would have been cheaper to get the 10 button tstat and much easier.
previous 1984 35 ft ORED 250 HP 3208 Cat       
previous 1998 40 ft U295 CAI 325 hp Cummins
previous 2003 40 Ft u320 build #6140 450 Cummins M11.                                                         
1999 Mazda Miata
Ron, Nancy, Tipper the cat, Max The dog
1997 U 270 36 ft build number 5174 8.3 Cummins

Re: Ran into a problem while installing new Penguin II A/C's

Reply #5
Are you using new control boards or the original ones?
The new units were advertised as being multi zone and ducted so we thought it would have the boards pre-installed.  We ended up having to order two control boards (box) which are installed behind the register (air vents).  They are supposed to be for the 5 button  thermostat as is the Micro Air we bought to replace.  Neither works.  I talked to three Dometic "techs" and they did not say they were incompatible (they had model numbers).
2000 U320 mid entry  #5688
2006 Jeep Liberty


USMCR retired
SDFD retired
FEMA US&R TF8

Re: Ran into a problem while installing new Penguin II A/C's

Reply #6
My penguin 2 nightmare was after a lot of research, there are many variations of the wiring for these from the factory.
I ordered the 10 button thermostat- didn't work. I called them, they said I need the single zone thermostat. It worked. Now I have to add thermostats for each zone of my aqua hot.
I don't know why Dometic screwed everything up with their new and "improved " units.
I added a Houghton in the bedroom. Quiet- PLUG AND PLAY with their remote.

Re: Ran into a problem while installing new Penguin II A/C's

Reply #7
Just doing a quick search and it looks like there are 4 different circuit boards that will work on this AC.

Do you still have the original circuit boards? Have you tried them, and if so, did they not work and why?

What is the model # of the circuit boards you now have?
Do you have the # of the old circuit boards?
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Ran into a problem while installing new Penguin II A/C's

Reply #8
Maybe this video will help.
http://youtu.be/6qQFLDr-TEE
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Ran into a problem while installing new Penguin II A/C's

Reply #9
My penguin 2 nightmare was after a lot of research, there are many variations of the wiring for these from the factory.
I ordered the 10 button thermostat- didn't work. I called them, they said I need the single zone thermostat. It worked. Now I have to add thermostats for each zone of my aqua hot.
I don't know why Dometic screwed everything up with their new and "improved " units.
I added a Houghton in the bedroom. Quiet- PLUG AND PLAY with their remote.
All I had to do was set the dip switch settings and the 10 button works all 3 zones for heat and 2 zones for air.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Ran into a problem while installing new Penguin II A/C's

Reply #10
Just doing a quick search and it looks like there are 4 different circuit boards that will work on this AC.

Do you still have the original circuit boards? Have you tried them, and if so, did they not work and why?

What is the model # of the circuit boards you now have?
Do you have the # of the old circuit boards?
I no longer have the circuit boards.  Before ordering the new ones, I looked at what was involved in removing the old ones.  It would have been very difficult considering how they were anchored and the very tight space. 
2000 U320 mid entry  #5688
2006 Jeep Liberty


USMCR retired
SDFD retired
FEMA US&R TF8

Re: Ran into a problem while installing new Penguin II A/C's

Reply #11
All I had to do was set the dip switch settings and the 10 button works all 3 zones for heat and 2 zones for air.
I don't have a 10 button.  Does your have a remote (Bluetooth, Wi-Fi) capability?
2000 U320 mid entry  #5688
2006 Jeep Liberty


USMCR retired
SDFD retired
FEMA US&R TF8

Re: Ran into a problem while installing new Penguin II A/C's

Reply #12
I don't have a 10 button.  Does your have a remote (Bluetooth, Wi-Fi) capability?
No it is the Dometic thermostat.

Dometic Digital Comfort Control Center - White | Camping World
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Ran into a problem while installing new Penguin II A/C's

Reply #13
I made a mistake, by not contacting Dometic on what ac to replace the number ac that was on the coach. I bought 2 for ducted ceiling. After I got them I found out that they would not work on this coach I was working on. I had to send them back on my dime and get the correct ones. I already had the 5 button conversion boards that I had ordered for this coach. They wouldn't take them back, so when I got the correct ac's I installed the conversion boards and 5 button tstat. I ended up doing all of that and didn't make any money, in fact went into the hole several hundred dollars. I learned a valuable lesson there. Ask the manufacturer what will work. The first ones were cheaper initially, but in the long run, were very costly, because not only did it cost me more money, but also no labor to the customer.
previous 1984 35 ft ORED 250 HP 3208 Cat       
previous 1998 40 ft U295 CAI 325 hp Cummins
previous 2003 40 Ft u320 build #6140 450 Cummins M11.                                                         
1999 Mazda Miata
Ron, Nancy, Tipper the cat, Max The dog
1997 U 270 36 ft build number 5174 8.3 Cummins

Re: Ran into a problem while installing new Penguin II A/C's

Reply #14
I have to comment - Dometic is absolutely the worst company for tech support and parts.  They will absolutely not help you with diagnosis or ordering the correct parts if you aren't an Authorized Dealer.  They won't even assist an approved mobile tech with parts.  Several of the Authorized Dealers we have spoken with won't accept warranty work on Dometic products because Dometic doesn't honor their reimbursement.

I don't know the status of "right to repair" laws where they are based, but it seems they do not adhere to any.
Learn every day, but especially from the experiences of others. It's cheaper!  - John C. Bogle

2000 U320 36' non-slide / WildEBeest Rescue
2003 U320

Re: Ran into a problem while installing new Penguin II A/C's

Reply #15
I got lucky because I had bought the units from PPL and they let me return them. They hadn't been installed on the coach. The lady at PPL was able to talk to Dometic and get me the correct numbers and parts. Like I said a costly mistake.
previous 1984 35 ft ORED 250 HP 3208 Cat       
previous 1998 40 ft U295 CAI 325 hp Cummins
previous 2003 40 Ft u320 build #6140 450 Cummins M11.                                                         
1999 Mazda Miata
Ron, Nancy, Tipper the cat, Max The dog
1997 U 270 36 ft build number 5174 8.3 Cummins

Re: Ran into a problem while installing new Penguin II A/C's

Reply #16
The control board I ordered is designed to work with the 5 button thermostat and Micro Air easy touch is also designed to be compatible.  Micro Air customer reviews have confirmed this and I can't make any pronouncements until the issue is resolved.  I have been able to talk to the Dometic techs without much of a wait and they really tried to help.  One did say that she was not an electrician and could not diagnose my problem since she has no idea how my rig is wired.  Two others were pretty helpful with one talking me through measuring the voltage at the thermostat.  My huge complaint is no installation or owner's manuals provided with the products.
2000 U320 mid entry  #5688
2006 Jeep Liberty


USMCR retired
SDFD retired
FEMA US&R TF8

Re: Ran into a problem while installing new Penguin II A/C's

Reply #17
Was there any directions with the control board on how to convert the ac to 5 button board? What model of Dometic did you get? I will check to see if I still have the directions that I used and if I do will see if I can send you copies. Ron
previous 1984 35 ft ORED 250 HP 3208 Cat       
previous 1998 40 ft U295 CAI 325 hp Cummins
previous 2003 40 Ft u320 build #6140 450 Cummins M11.                                                         
1999 Mazda Miata
Ron, Nancy, Tipper the cat, Max The dog
1997 U 270 36 ft build number 5174 8.3 Cummins

Re: Ran into a problem while installing new Penguin II A/C's

Reply #18
This might help you, I believe it's got pretty much all of the Dometic diagrams and instructions.

"Not so  long ago we were a nation of risk takers, riding five million pounds of  thrust straight into space."  Joe Gresh
Chuck Pearson
1996 U295
2018 Can Am X3 TurboRS

Re: Ran into a problem while installing new Penguin II A/C's

Reply #19
This might help you, I believe it's got pretty much all of the Dometic diagrams and instructions.

Putting this in my file. This is a great document.  I never thought the cable could be pinned wrong from back then to now.
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Ran into a problem while installing new Penguin II A/C's

Reply #20
Was there any directions with the control board on how to convert the ac to 5 button board? What model of Dometic did you get? I will check to see if I still have the directions that I used and if I do will see if I can send you copies. Ron
The control board I bought (319226.005) is designed to convert the newer AC units to the older 5 button thermostat.  I believe all the wiring is correct based on the notes I took prior to disconnecting the old one.  There are only three  wires (all white) coming from the bulkhead in the front AC access in addition to the 2 RJ11 ("phone jack") cables.  Two of the white wires go to the rear AC (I used ohm meter to verify) and one presumably goes to the furnace.  All plugs between the roof air and the control box are connected using the 6 plug plastic connector.  Two Rj 11 wires connect to the front control box with one going to the thermostat and the other to the rear AC.  I've switched positions on the phone jack plugs and it makes no difference.
My problem is that despite getting 12.35v to the thermostat, neither the 5 button or Micro Air (which I am switching to) come on - nothing, no error code (I did a reset), no lights.
I will give Dometic another call tomorrow, now that I am more familiar with the wiring.

This might help you, I believe it's got pretty much all of the Dometic diagrams and instructions.


2000 U320 mid entry  #5688
2006 Jeep Liberty


USMCR retired
SDFD retired
FEMA US&R TF8

Re: Ran into a problem while installing new Penguin II A/C's

Reply #21
This might help you, I believe it's got pretty much all of the Dometic diagrams and instructions.


Thanks Chuck.  This did provide a little more information on the thermostats.  Unfortunately, the wiring diagrams did not cover my control box.  They provided one on the box itself, but once it is installed, there is not reading it.  I believe I took a photo of it and will check that.
2000 U320 mid entry  #5688
2006 Jeep Liberty


USMCR retired
SDFD retired
FEMA US&R TF8

Re: Ran into a problem while installing new Penguin II A/C's

Reply #22
Have you verified the phone wires are pinned correctly?
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago