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Topic: Aquahot fuel line return banjo (Read 495 times) previous topic - next topic

Aquahot fuel line return banjo

Hello everyone

I serviced my Aquahot and I removed the fuel lines from the banjo tube at the fuel pump.
Does anyone know where to find replacement for this banjo with the straight pipe or if this can be repaired.
Can this be reflared to seal again?
All I can find online are the ones with the  bulge at the end.
2003 Foretravel u320 build 6066
cummins 450 ism
2008 Jeep Cherokee Toad
former Country Coach Owner.
Part time Rv er
Never afraid to learn.

Re: Aquahot fuel line return banjo

Reply #1
Up date to the new style Banjo fittings look on Aqua Hot web site
Art
1997 Prevost 40'
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Re: Aquahot fuel line return banjo

Reply #2
This is the fitting you'll need.  The bulge on the end is to secure the hose....you'll need to unclamp the male compression fitting and discard it.  Fuel Banjo Return Pipe, Webasto (DBW2010) - WPX-345-288 — HeatMyRV
2001 4010 U320 build #5865 "Bluto-d-Bus" since 09/18
2006 Honda Element ESP Toad
Full timing since 2016 in Western MT
Copilot: Sitka
1975 GMC 260 Avion: sold

Re: Aquahot fuel line return banjo

Reply #3
So I got that new banjo with the bulge but I have another problem

The  hose is larger when I remove that fitting and its lose

The clamp does not  tighten the hose enough

Kind of stuck here

Would a dis it or should I change the hose

If I change the hose then I have to deal with the fitting at the other end ?
2003 Foretravel u320 build 6066
cummins 450 ism
2008 Jeep Cherokee Toad
former Country Coach Owner.
Part time Rv er
Never afraid to learn.

Re: Aquahot fuel line return banjo

Reply #4
In your right side picture, a new 90 adapter  and hose fitting should be able to get at any hose / fittings store.
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Aquahot fuel line return banjo

Reply #5
Are this brass fittings ?
2003 Foretravel u320 build 6066
cummins 450 ism
2008 Jeep Cherokee Toad
former Country Coach Owner.
Part time Rv er
Never afraid to learn.

Re: Aquahot fuel line return banjo

Reply #6
In your right picture fittings are brass.  If you know the hose size you need and the pipe size that adapter is screwed into, show picture to hose place and they can get you the fittings. 
2014 ih45  (4th Foretravel owned)
 1997 36' U295 Sold in 2020, owned for 19 years
  U240 36' Sold to insurance company after melting in garage fire
    33' Foretravel on Dodge Chassis  Sold very long time ago

Re: Aquahot fuel line return banjo

Reply #7
Here is a picture of the end of that elbow

I think it's a  9/16 cone
2003 Foretravel u320 build 6066
cummins 450 ism
2008 Jeep Cherokee Toad
former Country Coach Owner.
Part time Rv er
Never afraid to learn.

Re: Aquahot fuel line return banjo

Reply #8
Hopefully @Rudy can give some advice.  The hose ID is just too small, maybe take the assembly to a hydraulic hose place and have them make you a new one?
Current: 09' Phenix
Previous: 04' U320

Re: Aquahot fuel line return banjo

Reply #9
Here is a picture of the end of that elbow

I think it's a  9/16 cone

That's a flair fitting.
Dave and Kelli
1997 U295 40' Build #5188 CSGI
1995 U240 36' Build #4621 SBID-SOLD
2006 Jeep Wrangler Rubicon

Re: Aquahot fuel line return banjo

Reply #10

Get one of these and use a short 1/4" hose to the burner.

Amazon.com: Beduan Brass Hose Barb Reducer, 5/16" to 1/4" Barb Hose ID,...

As an Amazon Associate Foretravel Owners' Forum earns from qualifying purchases.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean