Re: Air leak
Reply #5 –
If the check valves are sealing properly, the leak must not be upstream of those valves.
As turbojack states, if the leak was downstream from the protection valves, then your pressure gauges would stop going down (or at least pause for some time) around the 65 psi level. Since they are not doing that, it would seem the leak is upstream from the protection valves.
This narrows the possible source of air loss down to a fairly restricted space - somewhere between the check valves and the protection valves. Look at your air system diagram and see which air lines tie into the tanks between those valves. Where do those air lines go? Could the tanks themselves be leaking? Having rust holes appear in both tanks simultaneously would be...unusual. The condensate drain valves? You said you checked them.
Good luck.